Commit Graph
240 Commits
Author SHA1 Message Date
ScottW514 cd00b0d16f Warm the loop by the mixed bulk; record the flow check to the heater's ceiling
flow_warm_validate.py warms in rounds (the heater at 50 percent for three
minutes, off, 45 s of circulation, the two sensors' mean read) and judges
the target on that mixed bulk, not on the upstream sensor beside the
heater, which reached any target within two minutes while the bulk had
barely moved. Run with a 28 C target the loop plateaus at 27.2 C in a
20 C room; six checks at 26.2 to 27.2 C read every verdict right, the flow
band under 11.9 C and the no-flow band over 18.0 C against the 14.4 C
limit. CAMPAIGN-LOG records the run; BRINGUP item 1 keeps only the
button-latch check, the flow check's bands holding from 19 to 27 C.

No catalog consequence: a bench tool and documentation.
2026-08-29 19:37:26 -04:00
ScottW514 9bfdba44c8 Record the calibrate tool's accepted run on image 20260829220329
CAMPAIGN-LOG: aa-offset-calibrate with its 3 s at 8 Hz sampling reads
16.2 counts with a spread of 4.5 over six edges, the value already
applied; the compensation's whole path stands on the bench. BRINGUP item
21 keeps only a second machine's value and the lit-tube toggling.

No catalog consequence: documentation.
2026-08-29 18:16:07 -04:00
ScottW514 e32c86fb10 Pin forgectrl 42cdb71; add the coolant offset check; record the compensation on the bench
The pin carries the calibrate tool's sampling fix (3 s at 8 Hz a side).
aa_offset_check.py proves the correction on a machine: M8 brings the fans
to the run profile, dark, while the raw coolant counts, /status and the
engine's readings are averaged before, during and after; it turns the
flow check off for its session and restores it. On the bench page as
aa-offset-check. CAMPAIGN-LOG records the tool's first run, the applied
value (16 counts) and the proof: the readings held within 0.1 C under
the run profile where they dropped 1.0 C uncorrected. BRINGUP item 21
names what remains.

No catalog consequence: a bench tool and records.
2026-08-29 18:02:46 -04:00
ScottW514 8831d9b20e Pin forgectrl f9b4893: the air-assist ground shift off the coolant readings
The pin carries the compensation (cool_aa_offset_counts, the
aa-offset-calibrate diagnostic, the panel's Apply); verified with
bitbake -c fetch. The catalog gains cooling.aa-offset-calibrate, which
runs the tool and checks its recommendation and spread.

scripts/bench/offset_probe.py is the differential probe that found the
source: one actuator switched at a time with both sensors at 25 Hz
(survey), the air-assist duty ladder, the gantry jogging under the fan,
and an armed dark dwell. CAMPAIGN-LOG records the four probes and the
result; BRINGUP item 21 names the setting and the calibrate as what
remains on this machine, and item 23 opens the initial commissioning
procedure.

No catalog consequence beyond the new case: a bench tool and records.
2026-08-29 17:36:02 -04:00
ScottW514 61b68c387c Add cooling.flow-under-load: the flow check with the tube lit through its window
A live catalog case: two 30 x 4 mm fills at full power on the press, the
window held open until the engine's flow verdict lands in the forgectrl
log, then M2 and the head brought back. PASS needs a verified line with
the laser's share on it (at least 0.3 C: the window and the fire
overlapped) and the judged rise at least 1 C under cool_flow_rise; an arm
refused by a gate names the gate. Passed on image 20260829190323
(heater rise 11.9 C judged, laser 0.6 off 12.5).

CAMPAIGN-LOG records the run and the day's two air-assist gate holds (a
bench connection, reseated); BRINGUP item 21 names the case.

Catalog: the case covers forgectrl src/cool.* and its neighbors; a new
test, so the manifest's coverage widens rather than moves.
2026-08-29 16:39:03 -04:00
ScottW514 5c282ce167 Add the senderchg and overrun bench drills; close BRINGUP item 20
Two live-fire drills in live_fire_drills.py: senderchg drops the sender
mid-line with the tube lit, reconnects and expects the next laser-on to
prompt again; overrun writes a 93-line fill at once into a running job
and expects the report, the alarm, the disarm and a fresh prompt after
$X. Both read hv_current and the thermopile for the instant emission
ends and open their "nothing lit" window 2.5 s after the event, since
laser_on_sampled is a one-second window count. Both passed on image
20260829190323; CAMPAIGN-LOG records the runs.

BRINGUP item 20 (the arm skipped on a stale spindle state) closes: fix on
the image, host and bench proven, covers in place. Its text moves to the
superseded notes; items 21 to 23 are now 20 to 22.

No catalog consequence: bench drills and documentation.
2026-08-29 16:05:59 -04:00
ScottW514 89731e654b Record the bench proof on image 20260829190323 and the warm-loop flow check
CAMPAIGN-LOG: the three flowload t1 runs on the new image (judged rise
11.3, 11.1 and 11.8 C with the tube lit through most of each window, the
laser's share on the line), and Test 3, the flow check from a warm loop
(23.6 to 24.9 C baselines, 0 of 6 wrong, the 14.4 C limit 2.25 C above the
flow band and 3.67 C below the no-flow band).

flow_warm_validate.py takes the warm target and the warm-up budget as
arguments (defaults 28 C, 20 min), and the bench page passes them; the
warm-up still judges on the upstream sensor beside the heater, which is
why this run's baselines stopped near 25 C (BRINGUP item 1).

BRINGUP: item 1's open half is the loop above 25 C; item 22 holds what
remains of the flow check under load.

No catalog consequence: a bench tool's arguments and documentation; no
runtime behavior of the release image changes.
2026-08-29 15:55:21 -04:00
ScottW514 9d9f235219 Add the sender-change and RX-overrun harness scenarios and the day's records
laser_lifecycle_test.py gains sender-change-mid-job (a laser-on against a
window closed while the spindle was on must prompt again) and rx-overrun
(a job written past the RX ring is reported, stopped in alarm with the
window closed, and a clean job arms after it). The flowload drill's
verdict parser accepts the engine's laser-share suffix.

BRINGUP: item 20 holds only the owed work; item 21 opens the mid-job
sender-change discussion with the Grbl expectation; item 22 is the flow
check under a lit tube; item 23 is the power-good line's meaning.
CAMPAIGN-LOG records the driver fix and the flow-check reading, both
host-proven.

No catalog consequence: harness scenarios and documentation; no runtime
behavior of the release image changes in this commit.
2026-08-29 14:58:21 -04:00
ScottW514 b5de7cda9d Add the flowload drill and record the flow check under laser load
The flowload drill in scripts/bench/live_fire_drills.py runs the two tests
of the flow-check plan: t1 fires two CW fills on the press with the check
at its defaults, t2 fires one fill of a chosen length with the check off,
and fit reads rise against dose over the t2 records with the ADC offset
steps masked. The sampler adds the heater output, /cool/status is polled
at 1 Hz with the fan gates, and every controller reply is kept. The job
is fed against the RX buffer's free count, M5 is acknowledged before a
run, a run is refused while the window is armed, and M2 is acknowledged
and the window's close is waited for.

BRINGUP gets item 20: the arm at the first laser-on is skipped while the
driver's spindle-state record reads on, the record is not cleared on
disarm, and the serial layer drops bytes on a full RX ring, so a job with
a lost M5 lets the next job run unarmed. CAMPAIGN-LOG records the Test 1
and Test 2 runs and their numbers.

No catalog consequence: a bench drill on the dev image and documentation;
no runtime behavior of the release image changes.
2026-08-29 13:54:41 -04:00
ScottW514 533ae7e46d Move the build, release, and acceptance docs to the documentation site
The documentation site, docs.forgefirm.org, is the one home for the
developer documentation. BUILD.md, kas/README.md, and docs/ACCEPTANCE.md
are on the site under Developers, and they are deleted here. Every
reference points at the site: README.md, BRINGUP.md, UPDATE-SYSTEM.md,
the kas configuration comments, release.sh, the CI workflow comments, and
the releases, forgetest, and bench READMEs.

BRINGUP.md: "Next work" item 16, step timing under CPU contention, is
closed; the video work resolved it. The items after it are renumbered.
CAMPAIGN-LOG.md records the closure.

Documentation and comments only. No layer content changes, so the
manifest identity of the next image does not change. No catalog
consequence.
2026-08-26 10:00:42 -04:00
ScottW514 fff0980079 Laser: the rapids after an M5 ship dark and the next job fires; the performance-curve drill
Stream harness rules 16 and 17 with their sessions: an M5 executed with
the planner drained and the kernel run over must darken the rapids that
follow it (m5-idle), and a job whose M3 runs at the level the previous
job ended at must still fire its first cut (next-job). The second rule
is the core's contract: set_state records the rpm and the per-segment
update is skipped while it is unchanged, so the driver's set_state is
the only thing that can light that move. Both sessions run under both
dose models; the bench build that went dark on its second job fails
next-job with one fire span.

Bench drills: pcurve (a per-level ladder of 100 mm lines read from the
HV current and the head thermopile at 25 Hz, with the instrument checks
and the JSON record) and m5dark (one line, M5, two rapids, judged on the
current trace and laser_on_sampled until the armed window closes).

Catalog: laser.m5-rapid-dark, a live test of the M5 case (46 tests; the
counts in BRINGUP follow). CAMPAIGN-LOG carries the day's record: the
two curve ladders, the defect pair, the root cause, the host and bench
proof.
2026-08-25 17:41:45 -04:00
ScottW514 9b4ff7e0f8 docs: the SoC under a full core, measured; the heatsink question closes
CAMPAIGN-LOG gains the 2026-08-24 drill: five minutes of openssl speed on
the one core over the live camera stream, 30 C chassis, plateau 70.8 C
with no throttle and every cooling device at state 0. BRINGUP's facts bank
drops its open question (whether ForgeFIRM's load wants the heatsink the
factory never fitted) for the measured fact: 14 C of headroom to the
passive trip under full load, a hot-chassis case above roughly 44 C.

Docs only, outside every layer; no acceptance consequence.
2026-08-24 20:13:35 -04:00
ScottW514 f90c7c01a2 docs: the release authorized on dev 20260824230512; the kernel trim, the video offload and two working files close into the log
The attended nine passed after the unattended 36, so campaign
c-20260824231028-b7ca closed 45 of 45 from nothing and authorizes the
image. BRINGUP now describes the present: the 45-test catalog with the
bench actuator, the latest campaign, the board-only kernel's shape in the
facts bank (the performance governor, the SDMA clock ownership,
pstore/ramoops, MemTotal), the GPU stream path as the proven default.
Items 20 and 21 close; item 12 keeps only its leftovers and item 13 the
first release; item 16 records the hog case passing and the stream-live
drill still owed; a new item 20 carries the image trims the kernel review
left on the table.

CAMPAIGN-LOG gains the dated record of the attended run and, under the
superseded notes, the closed items as they stood plus the acceptance
burden plan and the kernel configuration review verbatim; both tree-root
working files are deleted.

No catalog consequence: documentation only.
2026-08-24 19:53:38 -04:00
ScottW514 243320f65d ulfius: client_address carries the whole peer sockaddr; forgectrl.auth asserts the loopback report is accepted
The dual-stack listener reports every peer as a sockaddr_in6; ulfius
2.7.15 copied sixteen bytes of it, so forgectrl's loopback-only cooling
channel refused the controller's every report (403 loopback only) and
the engine never saw a run or an armed window. The recipe carries the
patch: a sockaddr_storage allocation and a copy of the family's length,
in the dispatcher and in ulfius_copy_request.

forgetest: forgectrl.auth asserts POST /cool/state from loopback -> 200
beside the LAN 403, and covers src/peer.*. BRINGUP item 21 and the
campaign log record how the campaign on dev 20260824215906 found it.
2026-08-24 19:02:52 -04:00
ScottW514 4d3d173445 forgetest: image.health asserts the SDMA clock enable count; the gated engine recorded
The check reads /sys/kernel/debug/clk/sdma/clk_enable_count and fails
below 1, naming the fault directly instead of the free-space mismatch it
surfaced as after the 150 s settle. BRINGUP item 21 describes the fault
and the fix; CAMPAIGN-LOG carries the record of how it was found.

Covers: image.health already maps kernel-module-glowforge/** and
linux-fslc/**.
2026-08-24 17:51:18 -04:00
ScottW514 dc43ccf3bf docs: IPv6 proven end to end (CAMPAIGN-LOG, BRINGUP item 21)
With the access point's RA and DHCPv6 off, the board took the firewall's
lease; every service answered on the global address from another VLAN
and the board reached the IPv6 WAN gateway.

Docs only; no catalog consequence.
2026-08-24 16:42:19 -04:00
ScottW514 76906f3aef docs: the second DHCPv6 responder (CAMPAIGN-LOG, BRINGUP item 21)
The missing GUA was not the firewall: its DHCPv6 server advertises an
address, but an access point on the bench VLAN still runs RA and DHCPv6
in server mode, its Advertise with nothing to give arrives first, and
busybox udhcpc6 keeps the first Advertise it sees. Dev 20260824201945
carries patch 0015 and the last stray dmesg line is gone.

Docs only; no catalog consequence.
2026-08-24 16:38:17 -04:00
ScottW514 57b428ebd4 docs: the second kernel round on the bench (CAMPAIGN-LOG, BRINGUP item 21)
The 2026-08-24 second-round record on dev 20260824200726: the dmesg
lines gone, the UP kernel on the performance governor, the two-file
WL18xx firmware set, every port answering over IPv6 on the ULA, the
export, and the two leftovers (no GUA from the DHCPv6 server, the NVS
loader line that patch 0015 removes). Item 21 says what remains.

Docs only; no catalog consequence.
2026-08-24 16:19:06 -04:00
ScottW514 326c3e758b IPv6 on, forgetest dual-stack, the release rootfs sheds 22 MB
The distro keeps its ipv6 feature (busybox networking and ifupdown
inet6, openssh, ntp and rsyslog follow); forgetest binds "::" by
default, one dual-stack socket that still serves IPv4. The release
image drops nano (with it file and the libmagic database, 8.7 MB; the
dev image keeps nano), the udev hardware database (7.7 MB of USB and
PCI identities for buses the board lacks, via BAD_RECOMMENDATIONS) and
urllib3's pyOpenSSL/cryptography recommendation (6 MB; nothing imports
them, TLS goes through the standard library). BRINGUP item 21 records
the round and the bench checks it owes; item 16 gets its re-measure
plan on the UP kernel with the performance governor.

Coverage: image.* covers the rootfs composition and the distro conf
(platform); forgetest's own suite covers the server.
2026-08-24 15:40:19 -04:00
ScottW514 dd6f459d7b docs: kas README is build procedure; status moves to BRINGUP and the log
kas/README.md keeps the build, lockfile, pin and release procedure and a
short build-time facts list; its push/release checklist and Scarthgap
migration backlog are archived verbatim in CAMPAIGN-LOG ("Superseded
status notes"). The real-time argument (PREEMPT, why PREEMPT_RT is not
selectable or needed) joins the BRINGUP hardware facts bank next to the
ring measurements it rests on; the camera pointers go to the 0011-0013
patch headers; the image recipe's gfui-client comment drops its README
pointer.

Docs and a recipe comment only; no catalog consequence.
2026-08-24 14:58:09 -04:00
ScottW514 cb9cd53bda docs: the kernel built for one board (BRINGUP item 21, CAMPAIGN-LOG)
BRINGUP gains Next-work item 21, the kernel trim and what it still owes
(a GRBL job and the acceptance campaign); CAMPAIGN-LOG records the
2026-08-24 review, the trim, and the bench drill on dev 20260824164619
through the forced-panic read-back from pstore.

Docs only; no catalog consequence.
2026-08-24 14:17:48 -04:00
ScottW514 00ded74189 forgetest: the fixture spaces its presses; an unattended refusal is an error; the baseline resets out of a hold
The first campaign with the bench actuator wired failed
motion.button-hold-resume on the tool, not the machine: the second press
was asked while the first 200 ms pulse was still on, the fixture answered
409, the runner handed the step to an operator who was not in the room,
and the post pass could not jog a controller left in Hold.

- fixture.py: a press waits for the last pulse to end (the fixture's
  pulse_ms) plus a 300 ms release, so the controller sees the edge; a
  409 for a pulse in progress is waited out against button_pulsing and
  retried once.
- runner.py: in an unattended run a fixture refusal ends the test at
  once as ERROR naming the refusal; the operator fallback stays for
  attended runs.
- baseline.py: a controller in Hold or Door gets a soft reset before the
  return jog, position kept.
- tests: the fake fixture refuses a press while one is in progress and
  reports button_pulsing; FakeGrbl records ^X and can land a reset in a
  chosen state; five new tests.
- docs: ACCEPTANCE.md fixture rules, fixture/README.md tool's side.

No catalog consequence: tool-side change, no covers map moves.
Bench: campaign c-20260824174545-0bdc 25/25 with every action by the
fixture; the hold reset proven by a dry drill.
2026-08-24 14:02:59 -04:00
ScottW514 e99888753f forgetest's page moves onto Bootstrap with forgectrl's theme; forgectrl pinned at the panel overhaul
The acceptance page is assembled by page.py from forgetest/forgetest/ui/
(index.html, page.css, help.js, app.js) plus theme.css and the vendored
Bootstrap files, which are byte for byte the ones forgectrl's panel
carries, so the two pages look like one product and share the light and
dark themes (same localStorage key). A plain file is read in a checkout;
on the dev image the recipe installs ui/ gzipped and page.py reads the
.gz sibling, inflating once at first request: the rootfs is raw ext4, so
bytes in the package are bytes on the image. The explanatory prose
(campaign rules, the queues, the campaign actions, the prerequisites
switch, the bench intro) is a "?" popover with a link into the
documentation site; operator steps, prompts, notices and the live-laser
acknowledgment stay in the page, and confirmLive() stays a blocking
dialog. The page's own rules hold: rows, prompt buttons and tool entries
are built once and updated in place, and the popovers sit on static
markup only, so no rebuild orphans one. On a phone the Run pane goes to
the top for the duration of a run.

scripts/check-ui-vendor.py compares the shared files against forgectrl
at its pinned revision (or a local checkout with --forgectrl); it runs
in forgetest-ci.yml, so the copies cannot drift.

Tests: test_page.py (the gzipped install assembles to the same bytes as
a checkout, one self-contained response, the token placeholder once, a
missing marker refused); test_server asserts the served page's
invariants; test_responsiveness keeps its rules with needles pointed at
the new files, its ASCII rule applied to our own sources (Bootstrap's
CSS carries an em dash of its own), and its self-contained rule testing
asset tags rather than the presence of https:// (the documentation links
are meant to be there). forgectrl.panel-serves gains two needles for the
panel's theme attribute and save bar. Proof: the unit suite, and the
page in Chrome against a fake catalog (both themes, popovers, the bench
tab, a full operator run with its prompt, abort).

forgectrl pinned at 9d1f6f2 (the panel on Bootstrap, one save bar, help
popovers, themes, the gzipped page); PV unchanged. The pin moves only
forgectrl's fingerprint. The forgetest changes are the harness's own and
have no catalog consequence.
2026-08-24 12:13:53 -04:00
ScottW514 bb186247d1 BRINGUP: the video offload's bench validation is complete; the campaign rides the release flow, not item 20 2026-08-24 10:48:48 -04:00
ScottW514 9887606cfc forgectrl pinned at the browser-proven H.264 view; jog coexistence in the record
The pin moves to forgectrl d97cb35: zero-based fragment timestamps and
the panel's clamped live-edge seek, the two faults MSE playback in a
real browser surfaced. CAMPAIGN-LOG carries the session record,
including the coexistence drill (a jog at commanded feed under both
live streams, underruns unmoved, planner buffer full). BRINGUP item 20
is down to one line: the full acceptance campaign on an image carrying
this pin.
2026-08-24 10:29:01 -04:00
ScottW514 62992fbd7d forgectrl pinned at the two-frame pipeline: ~14 fps on the GPU path
The pin moves to forgectrl deee6a1: the render overlaps the previous
frame' copies and encodes behind an EGL fence, measured 13.8 fps
single-viewer at ~14 percent CPU and 9.8 fps with both stream types
served at once, luma bit-clean throughout. CAMPAIGN-LOG carries the
dated record; BRINGUP item 20 is down to MSE playback, the
coexistence drill, and the campaign.
2026-08-24 09:59:32 -04:00
ScottW514 24dd2b49f6 forgectrl pinned at the 64 ms render; frame skip proven; the record
The pin moves to forgectrl 2d59d78: the chroma passes point-sample
instead of box-averaging, taking the GPU render from 140 ms to 64 and
the stream to ~9 fps at ~7 percent CPU, with luma measured bit-clean
against the CPU path (which also retired the bottom-row artifact).
The CSI hardware frame skip is live-proven with the GPU path and is
the recommended low-CPU configuration. CAMPAIGN-LOG carries the dated
second-session record; BRINGUP item 20 now lists the render-encode
overlap as the path to 15 fps, then MSE playback, the CPU measure,
coexistence, and the campaign.
2026-08-24 09:34:51 -04:00
ScottW514 904dfb4acb forgectrl pinned at the bench-proven GPU path; the session's record
The pin moves to forgectrl 6614833: the five hardware corrections from
the GPU demosaic's first bench session (surfaceless EGL config, ARGB
render targets, GR88 raw import, the ipu_copy stride-fix crop between
the GPU and the CODA, the chroma mirror width). CAMPAIGN-LOG carries
the dated record of how each was found; BRINGUP item 20 now separates
what that session proved (the full GPU -> IPU -> VPU path serving
correct frames, H.264 as valid fragmented MP4 on hardware, texture
limits, slot fit) from what remains (the 140 ms render, the bottom
row, MSE playback, the CPU measurement, frame skip, coexistence, the
campaign).
2026-08-24 09:11:50 -04:00
ScottW514 a47c0c7f6d Video offload: Mesa etnaviv in the image, forgectrl pinned, the H.264 stream in the catalog
The stream conversion now runs on the GC880 when the image carries the
GL stack, and /cam/h264 serves the same picture as fragmented MP4 in a
fraction of MJPEG's bytes (forgectrl 6573abd). This side supplies what
that needs and holds it to account:

- Distro: opengl stays a feature, with mesa trimmed to exactly the
  path used (gallium etnaviv, GLES/EGL/GBM, no GLX, no display
  platforms). Image: libegl-mesa, libgles2-mesa, libgbm,
  mesa-megadriver. forgectrl dlopens them, so an image without them
  still streams on NEON. Platform change: the next campaign is full.
- forgetest: camera.h264-stream exercises the endpoint end to end
  (codec header, init segment, media fragments, /cam/status encoder
  state) and accepts a clean 503 on a machine without the stack;
  the camera covers name the new forgectrl files.
- VIDEO.md 5.6 now describes both streams and why H.264 earns its
  place (the WiFi transmit path measures about 7 percent of the core
  per MB/s sent); BRINGUP records the bench-validation checklist as
  Next work item 20, including the release-size watch: mesa must fit
  the 200 MiB slot gate.
2026-08-24 08:10:33 -04:00
ScottW514 7d982070c0 BRINGUP: the interlock loop is J8 (J6 is the speaker); the 3.3 V rail carries the fixture's coils 2026-08-23 14:35:36 -04:00
ScottW514 b54b94e8ae forgetest: the bench actuator plugs into the action seam
fixture.py: the bench's /data/forgetest/fixture.json (hostname, key,
optional ip, the channels wired, arm_press), a resolver for
<hostname>.local asked of the network directly (the image has no mDNS
resolver), and the client. The runner probes it before every run and
at most every 30 s otherwise; ctx.act asks it for a channel it covers
and still waits for the machine's own reading, falling back to the
operator's notice when the box fails. A test declares with hands=(...)
what it asks of a person beyond its typed actions; an operator test
with none, whose actions the fixture covers, is routed into the
unattended queue, its Ready gates pass, and a prompt it raises anyway
is a FAIL naming the undeclared step. Live tests never move; their arm
press stays a person's unless the bench opted in, in which case the
fixture presses when the button lights. Whatever the box still holds
after a run is released before the baseline's post pass and recorded.
The page shows what the fixture covers. Contract in ACCEPTANCE.md; the
wiring facts, with the interlock connector left to the bench to settle
(SAFETY.md and the sister map differ), in BRINGUP.

Catalog unchanged in its definitions; the cloud and laser suites'
shared code moved, so their implementation hashes move with it.
2026-08-23 14:15:53 -04:00
ScottW514 335c6dea9d forgetest: non-behavioral paths outside every fingerprint; hollow covers fail the lint
The coverage lint already allowed docs, CI, unit tests and licenses to
go uncovered; the same list now keeps them out of every fingerprint,
so a README edit in any component re-requires nothing. The list moves
to the manifest module as NON_BEHAVIORAL, the one place both uses read
it. And a coverage entry that selects no file of its component (a glob
without the recipe's subdirectory, a component the manifest lacks, a
glob naming docs only) fails the lint: such an entry covers nothing and
the test's fingerprint ignores the file it meant. The contract says
both. Every test whose maps reached a doc or a test file gets a new
fingerprint once.
2026-08-23 12:54:55 -04:00
ScottW514 e5fa4445c0 BRINGUP: the service protocol proven by the emulator; CAMPAIGN-LOG 2026-08-23
Dev image 20260823161333, campaign c-20260823161923-0dd7, 44 of 44,
release authorized. The cloud split of the acceptance plan is complete:
the protocol by the emulator with only the app to drive, the machine's
print behavior by the offline service, the two together by one real
print, and the service's hunt paid only where it is the subject.
2026-08-23 12:38:41 -04:00
ScottW514 969bac6013 forgetest: the service's hunt paid only where it is the subject
A cloud client the tool starts for anything but homing comes up under
the /run/gfcloud-nohunt marker: the real client back after the
emulator, a mode the runner switches to or hands back, a controller it
restarts. The service keeps the head position it has. cloud.mode-switch
and cloud.service-protocol keep their hunts, and so does the one real
print: enter_cloud reuses a running session only when that client has
hunted the machine itself (session_hunted: never the emulator's, never
a no-hunt start), otherwise it restarts the client with the hunt, since
a print placed on a head position the service only believes can run the
gantry into a rail. The markers are one start, taken down by the client
that read them first thing; the tool's own removal stays for a start
that never happened. Catalog unchanged; the cloud tests' shared code
moved, so their implementation hashes move with it.
2026-08-23 11:27:36 -04:00
ScottW514 4c9dcca7e6 BRINGUP: the emulator test built into dev image 20260823002125, its full campaign owed 2026-08-22 20:37:41 -04:00
ScottW514 1c8197faa3 forgetest: cloud.service-protocol, the service answered by the emulator in this machine's identity
The service-protocol half of the cloud catalog on its own test: the cloud
client restarted as gfutilities' emulator under the /run/gfcloud-emulate
marker signs in, passes the firmware check, opens the WebSocket, answers
the connect-time hunt and the image requests with the dev image's canned
frames, and runs a print from the app through the real download path to
':completed' - nothing moves, nothing arms, and only the app has to be
driven, by a person or an agent through the prompt API. The real client
is restarted afterward and its hunt waited out. session_live now knows
the emulator's session is not the machine's, so enter_cloud restarts it
rather than reusing it; restart_client is the one restart the offline
and emulator entries share.

The dev image adds python3-gfutilities-emulator (the fixtures, packaged
on their own in meta-openglow); forgefirm-app moves to 12ad3b1 (gfcloud
--emulate). Catalog: 44 tests, 27 auto / 9 operator / 8 live; the new
test covers the gfutilities service layer and examples/, which step 4
will take off the other cloud tests. Replays over the prompt script;
contract and BRINGUP updated. A layer change (the dev image recipe):
everything re-requires on the next image.
2026-08-22 20:19:46 -04:00
ScottW514 0cb9044e1d forgetest: the offline jobs removed after each test; the record of the first offline campaign
Every offline test now removes the jobs it wrote under /tmp/forgetest
on its way out (the bench rule: nothing left behind in the session that
put it there). CAMPAIGN-LOG gets the 2026-08-22 entry for dev image
20260822232347: the offline service dry-checked, then campaign
c-20260822233344-08de, 13 run and 43 of 43 with the four offline tests in
5.5 minutes, and what the machine said under it. BRINGUP: the offline
service is done and bench-validated.
2026-08-22 19:59:36 -04:00
ScottW514 9cc2e4eef4 forgetest: the machine's print behavior under the offline service
Four cloud tests no longer need the app, an account, a network, or
anything on the bed: cloud.lid-interlock-abort, lid-during-button-wait,
paused-lid-cancel and oversize-stream run under the offline service
(enter_offline restarts the cloud client with the /run marker for that
one start; Offline is the socket; offline_job writes the job). The jobs
come from forgetest/puls.py: the header of a factory print of this
machine type (134 tags, MCsn 0, so the client's limits and settings come
from where a service job's do) over a square traced at a steady feed
with a leading power byte of zero and no LASER bit anywhere - the arm
unlocks the latch, the beam is never commanded, so the tests stay live
and need no scrap. A job longer than the ring (33 MiB of ticks, an hour
of squares) is an 87 kB gzip written in a tenth of a second, in place of
a full-bed raster designed in the app.

session_live reads the offline mark as "no web session"; enter_cloud
restarts an offline client with the service, so cloud.pause-resume (the
one real print left, with cloud.mode-switch the service-protocol half of
the catalog) follows the offline tests without the operator's hand.
Replays over a fake socket; the contract and BRINGUP say how the cloud
catalog splits. Catalog consequence: the four re-ported tests move;
nothing else is invalidated.
2026-08-22 19:19:50 -04:00
ScottW514 60db95634b docs: the first campaign with the operator's part cut down
CAMPAIGN-LOG: the 2026-08-22 entry for dev image 20260822204234 - the
three harness findings (the jog witness, the fading button LED, the
duplicated app cancel), the implementation-hash change they exposed,
and campaign c-20260822220701-a1c0: 43 of 43 from nothing, the 16
attended tests in 19 minutes, with what each new witness read on the
machine. BRINGUP: bench-validated, the latest campaign, the hash rule.
2026-08-22 18:48:09 -04:00
ScottW514 2547a8eb68 forgetest: a test's implementation hash is its own function and its module's shared code
The implementation half of a domain fingerprint was the whole suite
file, so a two-line witness fix in laser.py re-required every laser
test and a rename in cloud.py every cloud test: sixty attended minutes
for changes that touched two test bodies. Now the hash is the test's
own function (its decorator included) together with the module's text
outside every @test function. A body edit moves that test alone; a
helper edit moves the tests of its module, which is what a helper does;
a file that defines no test in the @test form hashes whole. The gate
computes it the same way, from the same code.

Every recorded fingerprint moves once with this, so the next campaign is
a full one: the price of every later fix costing one test.

Also carries the re-targeted cloud replays that the previous commit
left in the working tree (the CI failure on 296fd68).
2026-08-22 18:06:27 -04:00
ScottW514 de324cc32f forgetest: the operator's part asked for by name, and fewer hands in a campaign
A campaign asked a person for about eighty things: lid, button and
interlock actions, app jobs, and sixteen confirmations by eye, most of
them as popups to read and answer while the head was already moving.
This is the forgetest-only step of cutting that down.

The operator channel. A test asks for its operator's part in four ways:
ctx.ready() pre-announces a timed step and waits for the click that
starts it; ctx.notice() is a standing instruction with no button, the
test watching the machine for the result; ctx.act(channel, state) is a
machine action by name (lid, interlock, button) - a notice for the
operator today, proven done by the switch reading or an `until`
condition, recorded in evidence.actions with who performed it, and the
seam a bench actuator plugs into through runner.fixture; ctx.confirm()
stays for the yes/no the evidence cannot answer. Tests declare
`actions`; a `precheck` refuses a start the machine cannot honor (a
reason, no result, a queue skips it and carries on).

The page shows what you will do before it is asked: the running test's
steps, a queue's attended tests still waiting, or the test whose title
you clicked while idle; notices and prompts sit under it. The campaign
card no longer carries baseline, queue and leftover notes: those go to
the runner journal (daemon.log, syslog as `forgetest`, and the run in
progress), with a Runner journal button in the footer.

The catalog, 43 tests (27 auto, 8 operator, 8 live; was 45: 25/12/8):
cloud.mode-switch absorbs cloud.hunt-lid-open and cloud.gfhome-homing
(the connect made with the lid open, the hunt judged lid-open with its
Z cycle, the re-hunt waited out after the close, the switch back, then
$H judged by gfhome's own "homing complete" line with its motion
windows; precheck homing_mode = gfcloud). kernel.fire-line is auto with
the HV-not-good precheck, camera.snapshot is auto (a second frame with
the lid lamp off differs and is smaller), motion.jog-roundtrip is auto
(the head accelerometer per leg, the supervisor's own witness). The
remaining attended tests use Ready gates and act(); the head's beam
detector and the button LEDs replace the eye, leaving two confirms: the
emission witness's mark and the app's display in cloud.pause-resume.

Proof: tests/test_operator.py (the channel, the precheck, the journal),
the cloud replays re-targeted to the merged round trip over a fake grbl
and the bench excerpts, 196 host tests green, coverage lint 0 uncovered.
Every re-ported attended test is owed one bench run on the next dev
image (BRINGUP). Catalog consequence: the merged and reclassified
tests' implementation hashes move; nothing else is invalidated.
2026-08-22 16:36:03 -04:00
ScottW514 58d1ac4746 The envelope's close-out image: 18 of 18, and what the new lines said
Dev image 20260822182931 (forgectrl b27398a, python3-gfhardware e65cfc2):
every unattended test PASS. The record keeps what the instrumentation
said on the machine: the status temps with the SoC die, the run-end
range line with all three sensors, and the cloud client's first counted
gap line on a live hunt header (30 declared ignored, 49 undecided), so
the next decision on the undecided families starts from a number. Also
the stale-layer build that was stopped and rebuilt on the way.
2026-08-22 14:48:47 -04:00
ScottW514 4e0c90b5a5 The pulse-header envelope settled; the SoC die watched; item 19 closed
forgectrl pin b27398a: the SoC die joins the watched board temperatures
(/status temps soc_c and the kernel's CPU cooling state soc_throttle,
the Status tab, the per-job range line naming a throttle), a throttle
starting or ending is logged, and the supply sensor stays a raw count by
decision (its heatsink cannot be reached with a thermometer while the
machine runs). forgefirm-app pin e65cfc2 (0.1.16+git): every pulse-header
key without an applier is declared with its reason or counted as
undecided in the job log, and CLOUD.md carries one disposition table for
the whole header.

BRINGUP: the pulse-header envelope item is closed. Its durable content is
in the facts bank ("The factory's envelope, decoded": the mandatory tags,
the empty tach windows, the factory's pause and fail tiers, the
per-sensor units, the unarmed flow controller, and ForgeFIRM's answer
with its catalog proofs) and in the "Deliberately not gated" paragraph,
which names every declared family. Item 19 is now the bench-measured
head crash and rail-contact detector; the fire-watch item holds the
header's lid IR thresholds as its prior. The facts bank also records the
SoC's own thermal guard (85 C passive, 90 C critical, no heatsink on the
factory board) and the board temperatures at idle.

Catalog: cooling.gate-off checks the die field, the unthrottled state at
idle and the widened run-end line (the unit fake mirrors it). COOLING
section 9 and the SERVICES verification status describe the present.
2026-08-22 14:24:50 -04:00
ScottW514 6458f6aec0 The ceiling at its off end stands with the default critical line
forgectrl pin 368fd0c: the critical-line cross-check binds only while the
ceiling is a gate. cooling.critical-tier pins that a POST setting the
ceiling to its off end is accepted with the default line (the unit fake
mirrors the exemption); CAMPAIGN-LOG records the gate-off failure on dev
image 20260822165832 that found it, and the critical-tier pass.
2026-08-22 13:43:36 -04:00
ScottW514 9fae47cf14 The critical tier proven on a rising loop; the board temperatures watched
forgectrl pin 76115fd: the chassis LM75 and the supply sensor ride /status
as temps (degrees and a raw count), the engine ranges them over every run
session into one run-end line, and a critical fault that clears with its
session yields the reason to the standing hold.

Bench: critical_tier_drill.py (a bench tool now, registered as
critical-tier) sets the ceiling, the resume gate and the critical line a
few tenths above the live upstream reading and lets the engine's own
flow-check heater warm the loop through them inside one M8 session;
temp_calibrate.py gains supply-watch, supply-point and supply-fit for the
supply sensor against a thermometer on its heatsink, the fit shown beside
UAPI.md's unverified guess.

Catalog: cooling.gate-off checks the /status temps fields and the run-end
board-temperature line (the unit fake mirrors both, one new failure
case); cooling.critical-tier checks the reason after a faulted session.

Docs: CAMPAIGN-LOG entries for cooling.critical-tier on dev image
20260822154257 and the warm-loop drill (OVERTEMP at 10 s, CRITICAL at
14 s, the fault ending with the session); BRINGUP item 19, the facts bank
(board temperatures at idle), COOLING section 9, the bench README.
2026-08-22 12:56:40 -04:00
ScottW514 f51140e528 The coolant critical tier, with its catalog test
forgectrl pin a1875a8: cool_temp_critical_c (default 38 C) is the fail
tier above the coolant ceiling's pause: at or over it in a run session the
verdict is CRITICAL (fire blocked, hold, no resume this job), the fault
ends with the session, the settings API keeps it above the ceiling, and
its top turns the gate off.

Catalog: cooling.critical-tier (auto, 45 tests), driven through the
settings API like cooling.gate-off: a critical line at the ceiling is
refused (and undone should it ever be accepted); with the ceiling, the
resume gate and the critical line all under the coolant's temperature a
session reads CRITICAL rather than OVERTEMP with no resume and the reason
naming the tier and the coolant; after the session the ceiling alone
holds (OVERTEMP); with the critical line at its top the gate is off
(gates_off, the run-start log line) and the ceiling alone pauses;
restored, OK with nothing off. Four unit cases against a scripted engine.
_after_session takes the condition to wait for.

Docs: COOLING (verdict table, section 5, the settings table, the quick
reference), BRINGUP item 19 and the catalog count, the CAMPAIGN-LOG
paragraph for the fan-fault session rule on dev image 20260822145201.
2026-08-22 11:41:18 -04:00
ScottW514 c1591e4f69 The fan floors proven on a pinned image; a fan fault ends with its session
The dated record of dev image 20260822135848: the campaign of every
non-operator, non-live test at 18 of 18 PASS with the measured floors and
the operating-point rule (cooling.fan-gate-trips and the hunt leg of
cloud.mode-switch as recorded), and the unplugged-exhaust-fan drill:
AIRFLOW at the grace plus three ticks with the exhaust dead, the other
fans held, the reason relayed on the Grbl port, the replugged fan ok
inside the next session's grace.

The drill showed the fault riding into idle, where the hold canceled
jogs and would have refused the cloud print that re-proves the fan.
forgectrl pin d51dbdb: the fault ends with its run session, and the next
session judges every fan afresh. cooling.fan-gate-trips checks the
verdict is OK with no hold once the tripped session is over (the unit
fake mirrors it); its covers, and the cooling tests' shared covers, gain
src/coolfmt.* (the tree manifest carries the new files at the bumped pin,
and the lint was right to ask). cloud.mode-switch samples the hunt's gate
rows twice a second: a hunt's run phase is a few seconds long.

Docs: COOLING 3a, BRINGUP item 19, CAMPAIGN-LOG.
2026-08-22 10:46:41 -04:00
ScottW514 adcd1adb9a Fan floors from the measurement; a hunt is measured, not judged
forgectrl pin 47e4256: the airflow floors set from the bench measurement
(exhaust 6400, intake 2290, air assist 6000 rpm, purge current 300, grace
15 s) and the operating-point rule: a fan is judged while the laser is
armed, when a job's profile may raise it but never lower it below the run
duty, or whenever it is commanded at the run duty; the service's hunts,
sent with the extraction fans off, are measured and published unjudged.

Catalog: cloud.mode-switch now waits out the connect-time hunt sampling
/cool/status and requires no AIRFLOW, the exhaust row unjudged and the
exhaust actually off; its covers gain forgectrl src/cool.* and
src/airflow.*. cooling.fan-gate-trips uses an 8 s test grace (the
intakes take 7 s to 90 percent and tripped under the old 2 s at the new
floor) and its off leg waits for the row state as well as gates_off.
fan_floor_measure.py names a reply that is not JSON and calls the purge
readings idle and run (the pump is always on).

Docs: COOLING 3a and the settings table, BRINGUP item 19 and a facts-bank
entry with the measured fan speeds, the bench README, and a CAMPAIGN-LOG
entry for the measurement, the two status-document finds, the hunt find
and the hot-deployed bench runs of both tests.
2026-08-22 09:56:53 -04:00
ScottW514 0bddc9eeab cooling.fan-gate-trips: a fan under its floor is a fault; pin the airflow gates
The acceptance catalog gains the test behind forgectrl 5a31d66: an
exhaust floor at the legal maximum must trip AIRFLOW after the grace and
three ticks (hold, fire blocked, no resume, the exhaust gate TRIPPED and
named in the reason); a purge current floor at the ADC rail must trip
the same way; an exhaust floor of zero must read off in gates_off and
trip nothing; restored, the next session must run OK with every fan at
or above its floor. Three host cases against a scripted engine that
models the grace and the readings. The covers map names src/airflow.*.

COOLING.md gains 3a (the airflow gates) and the five settings with their
ranges and bands; SERVICES.md the gate rule, the rows, the AIRFLOW
verdict and fan_gates; SAFETY.md names the floors among the verdict's
inputs; BRINGUP item 19 records the gates as in with provisional floors
and the catalog at 44. Pins: forgectrl 5a31d66, forgefirm-app 81027ff
(0.1.15+git); fetch-verified.
2026-08-21 19:00:06 -04:00
ScottW514 5249c1ecf8 CAMPAIGN-LOG: the job's limits pass through on a live session
cloud.pause-resume passed on dev image 20260821220926 with the service's
hunt windows (10 to 50 C) ignored as looser and the print's window (33 C,
5 C floor, 116 rpm air-assist floor) matched. The test now quotes the
print's job-limits line rather than the session's first (a hunt's), and
keeps the engine line that carries the header beside the last one.
forgectrl pin moves to e0b41b3 (the "not stricter" notice once per value).
2026-08-21 18:39:43 -04:00