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Warm the loop by the mixed bulk; record the flow check to the heater's ceiling
flow_warm_validate.py warms in rounds (the heater at 50 percent for three minutes, off, 45 s of circulation, the two sensors' mean read) and judges the target on that mixed bulk, not on the upstream sensor beside the heater, which reached any target within two minutes while the bulk had barely moved. Run with a 28 C target the loop plateaus at 27.2 C in a 20 C room; six checks at 26.2 to 27.2 C read every verdict right, the flow band under 11.9 C and the no-flow band over 18.0 C against the 14.4 C limit. CAMPAIGN-LOG records the run; BRINGUP item 1 keeps only the button-latch check, the flow check's bands holding from 19 to 27 C. No catalog consequence: a bench tool and documentation.
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@@ -1045,11 +1045,10 @@ Open items only. Anything closed is in `CAMPAIGN-LOG.md`.
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1. **Laser commissioning leftovers.** Verify the hardware button latch persists
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across kernel-run gaps mid-job (if OK_2_FIRE drops between motion bursts, the
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fix is a stream keepalive across armed gaps); the flow check's bands from
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a loop warmer than 25 C (the bands hold from 19 to 25 C with the margin
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widening warm; the warm-up in `flow_warm_validate.py` must be judged on
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the mixed bulk, not the upstream sensor beside the heater, to reach 28 C
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and above).
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fix is a stream keepalive across armed gaps). The flow check's bands
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hold from 19 to 27 C, the loop heater's ceiling in a 20 C room, with the
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margin widening warm; above that only a running tube warms the loop,
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and the check takes the tube's share off.
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2. **Low-temperature gates and warm-up (planned).** Two keys in the Cooling
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card: `cool_temp_min` (hard floor, default ~5 °C, a fire gate) and
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`cool_temp_start` (warm-up gate, default ~16 °C) — a job starting below the
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@@ -4535,6 +4535,30 @@ compensation's whole path stands on the bench: the tool measures the
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machine's number, Apply writes it, and both coolant readings hold within
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0.1 C when the run airflow comes on.
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## 2026-08-29: the flow check from a warm loop, to the heater's ceiling
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`flow_warm_validate.py` with its warm-up rewritten to judge the mixed bulk
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(the heater at 50 % for three minutes, off, 45 s of circulation, the two
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sensors' mean; a round that lifts the bulk under 0.15 C ends the warm-up),
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run from the bench page as the `flow-warm` takeover with a 28 C target and
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a 20 min budget, three checks pump on and three pump off, alternating.
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The bulk plateaus at 27.2 C in this room, so the checks ran at 26.2 to
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27.2 C baselines, the most the loop heater can give.
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| case | rises (C) | band |
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|---|---|---|
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| pump on | 11.08, 11.89, 10.98 | max 11.89 |
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| pump off | 18.69, 18.42, 18.00 | min 18.00 |
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Every verdict correct; the 14.4 C limit sits 2.51 C above the warm flow
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band and 3.60 C below the warm no-flow band. With the 19 to 23 C
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characterization (12.75 / 16.04) and the 24 to 25 C run earlier in the
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day (12.15 / 18.07), the bands hold from 19 to 27 C with the margin
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widening warm. Above 27 C only a running tube warms this loop, and the
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check takes the tube's share off; `cool_flow_rise` needs no warm-end
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value. Records `bench-data/flow_warm_log_20260829b.txt`,
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`flow_warm_results_20260829b.json`.
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## Superseded status notes
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### Shared machine services — remaining polish, as listed 2026-08-13
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