The routing test proves the path every logger takes and stands for the
emitters and relays in every component (fflog in forgectrl and grblHAL,
the SysLogHandler in the Python apps, the supervisor's per-controller
relay, the daemon's fifo relay, the render step): one logger daemon,
rendered rules and the effective record consistent with /logs, the tree,
the daemon's own emitter line, `logger` probes routed by program name in
the ff_line format, a stray program only in system/, kernel lines, relay
processes, nothing written outside the tree. The level-settings test
covers the validators and the configured-vs-effective / pending_reboot
contract. Both PASS on the bench with the existing logs.tree-tail-export
through the real Runner. That test's export call now uses a 300 s client:
the sanitized export took 13.9 s on the target and tripped the 10 s
default. Pin: forgectrl 4d19e9d (the sanitizer skips passes a line
cannot match; 4x faster). Coverage lint enforced: 0 uncovered.
forgectrl reveals the fuse identity only to the token AND the physical
button held, so the token alone must answer 403 with the button message.
The test now asserts the no-token refusal and the token-without-button
refusal and never fetches the identity itself (a 200 would have carried
the fuse password into the result log). BRINGUP: the bench campaign on
the flashed dev image, 7 of 24 passed so far.
scripts/acceptance-gate.py recomputes every catalog test's domain fingerprint
from /etc/forgefirm-manifest.json inside the release rootfs and requires the
committed releases/v<version>/acceptance.json to carry a matching PASS
(inherited results not core and newer than the invalidate epoch; the artifact
self-hashed; the catalog identical to the tree). release.sh runs it after the
build and stages the artifact as a release asset; FORGEFIRM_ACCEPTANCE_SKIP=1
bypasses loudly. scripts/manifest-from-tree.py builds the same manifest from
the recipe pins with git for CI and the workstation; forgetest-ci.yml runs the
unit tests and enforces the coverage lint (every manifest path covered by some
test). docs/ACCEPTANCE.md is the contract; the coverage currency rule and the
status live in BRINGUP.
A stdlib-only daemon on the dev image (HTTP :8090) that runs the acceptance
catalog against the machine from a self-contained page, keeps the append-only
result log under /data/forgetest, and exports the release artifact the gate
reads. Tests declare kind (auto / operator / live), hardware (api / takeover),
coverage globs, prerequisites, and core membership; a test's domain
fingerprint is the hash of the manifest files its globs select plus the
platform and its own implementation, so a PASS stays valid exactly while
nothing it covers changed. Campaign rules: a FAIL ends the campaign, the core
(image health, kernel latch and drills, one live emission witness) is never
inherited, invalidate-all forces a full campaign, no SKIP. Live tests need the
operator acknowledgment and the physical arm press through the controller;
takeover tests stop forgectrl for the duration with a crash-recoverable
marker; the tool never touches the laser latch.
Catalog v1: 24 tests ported from the proven bench drills with their recorded
pass criteria (image, kernel K1-K3 and fire A/B/U, forgectrl API and logs,
motion incl. dead-man, cooling, live laser, camera, update, cloud). The bench
tab lists every scripts/bench tool and runs the board-side ones as
subprocesses (takeover tools wrapped). 44 host unit tests, including the gate
verification fixtures. Installed only by forgefirm-image-dev, with the bench
scripts under /usr/share/forgetest/bench.
Every image records the identity of its build inputs. forgefirm-manifest.bbclass
gives a component recipe a per-file source fingerprint (git ls-tree blob ids,
submodules recursed; file:// sources hashed with git hash-object); the kernel
and glowforge.ko publish theirs through do_deploy because kernel-module-split
leaves the module recipe's main package empty. forgefirm-image-manifest.bbclass
assembles the entries with the platform identity - machine, modules directory,
device tree hashes, layer content hashes (meta-forgefirm and the meta-openglow
layers by content, the kas-managed layers by revision) - into
/etc/forgefirm-manifest.json and deploys a copy next to the image. Layer
revisions and dirty flags stay outside the identity, so a rebuild from an
unchanged tree keeps its content hash and the release and dev images of one
build share it. The acceptance tool and the release gate read this file.
rsyslog flagged the fallback action after the include as unreachable (the rendered rules end in stop). The forgefirm-logging init script now writes a default rules file when the render leaves none, and the shipped rsyslog.conf carries only the include.
rsyslog replaces busybox syslogd/klogd (VIRTUAL-RUNTIME_base-utils-syslog,
trimmed PACKAGECONFIG) and becomes the only log writer: the appended
/etc/rsyslog.conf sets the inputs and the ff_line format and includes
the per-logger rules that `forgectrl --render-syslog` renders from the
machine settings at boot. forgefirm-logrotate becomes forgefirm-logging:
render before rsyslog starts (S19), sweep the pre-syslog log files into
/data/forgefirm/legacy-logs once, and rotate the tree at boot and hourly
by rename + HUP instead of copytruncate. Pins bumped to the pushed
forgectrl (syslog emitter, Logs tab, export), grblHAL-glowforge (syslog
emitter) and python3-gfhardware apps (syslog handlers, capture dir);
the CI harnesses set FFLOG_STDERR=1 so failure diagnostics keep the
controller's log lines. BRINGUP carries the bench validation checklist
(Next work item 14); this is an image change and rides the next flash.
SAFETY.md and the safing figure name GPIO4_06 for what it is - the
readback of the chain's HV_ENABLE output through U24 (the factory net
label E-STOP is kept as a note); BRINGUP records the rename, the
device-tree polarity flip that makes bit 4 read as HV_ENABLE itself,
the removal of the estop_halts_motion opt-in, and the bench check for
the flash that ships it. Recipe pins move to forgectrl 801f1f3,
grblHAL-glowforge b629c18 and python3-gfhardware c3d1790 (PV 0.1.5).
Loop pull sets interlock_latch_reset + interlock_latch within one 50 ms sample and both clear on reinsert; charge_pump_alive tracks the run and falls 0.45 s after the last charge-pump pulse (matches the measured R*C); estop follows it on both edges. Note that an interlock trip parks grblHAL in Door:0 until a cycle start.
docs/SAFETY.md documents the control board's laser safing chain as
reverse-engineered and bench-verified - parts, every net with its SoC pin,
Linux exposure and polarity, the logic, and the software layers ForgeFIRM
stacks on it - with docs/img/safety-chain.svg. Linked from the README.
BRINGUP: Next work item 11 records the interlock-latch finding (an open
loop never tripped the latch; the kernel now drives INTERLOCK_LATCH_RESET)
and the charge-pump watchdog readback, both code-complete and pinned,
bench validation on the next image.
- platform_drills.py (on the board, forgectrl stopped): dead-man trip
readback, rmmod/modprobe with concurrent attr reads, decay/microstep
readback, LED sequence.
- live_fire_drills.py: ircut (S/F selectable characterization job),
expstop (armed job + POST /controller/stop, controller left stopped),
ctrlstart (separate, operator-approved resume); the token header is sent
in exact case.
- laser_lifecycle_test.py: sigterm-mid-job - SIGTERM during an armed job
must stop it, relock the latch and exit promptly.
forgectrl ed2934b, grblHAL da4c8eb, forgefirm-app (gfhardware) 6c7534a -
all pushed and fetch-verified, license population checked for the
multi-license recipes.
- kas/README.md: the real-time rationale rests on the feeder's bounded
queue depth, not ring size; the ring is 16 MiB (~84 s at 200 kHz,
~28 min at the 10 kHz cloud tick), a capacity for cloud-mode preload.
- BUILD.md, kas config, release checklist, cold-build workflow: only
forgefirm and meta-openglow (branch scarthgap) are cloned as
siblings; every ForgeFIRM source repo is fetched by pinned SRCREV.
- UPDATE-SYSTEM.md reads as the present-state design: the cloud-mode
compatibility baseline is the cloud client's configured firmware
version, not release metadata; decisions and open items listed
plainly.
- README.md states what GRBL mode still needs the Glowforge service
for (camera-referenced homing) and what runs without it.
- BRINGUP.md: generic build-host and fwup-lab references, the retained
reproductions of the no-fire drill, the System tab.
- LIGHTBURN.md: the arm-window timeouts are machine settings.
- forgefirm-image.bb describes forgectrl as the machine-services
daemon and points at the right backlog entry.
- American spelling throughout.
The host-side coolant and fan tools call the ssh on PATH, or the client
named by GF_SSH (a wrapper such as a WSL distro's ssh), instead of a
fixed wrapper. The bench README lists every committed tool and data
file, and explains how the coolant-flow fire-gate threshold was
derived from the committed flow-matrix data and how to re-run that
derivation on another machine.
Pulls in the coarse-pacing fix for parked wait-for-operator states (a
machine left in Door or Hold no longer pins ~28% of the core), plus
P10's grblHAL CI/tests and the mlockall-root-only change. Fetch-verified.
Adds pacing_test.py (dry hold/resume + CPU measurement) and records the
diagnosis and bench validation in BRINGUP.
Pulls in the inverted-doors-bit fix in the liveness probe enclosure
guard (the probe was skipping on every spawn with the lid closed and
would have moved the gantry with it open) plus the P10 -Werror warning
cleanup. Source pushed to origin/main; bitbake -c fetch verified.
Phase 5 A-1 emission witness and A-5 HV telemetry pass on live burns;
A-2 lid-IR characterized as a weak signal at 40% (gate left watch-only);
pgood confirmed unusable as a witness on this PSU. Phase 4 X-3 (0.1s
job-based disarm on M2) and G-10 (disarm counts down in Hold) pass.
Adds live_fire_drills.py (arm-lifecycle sampler over TCP + HTTP).
K1/K2/K3 pass on image 20260814223300 with software witnesses
(fire_test A/B/U reproduce the scope-pinned reference); GATE A is
closed and live fire permitted. The campaign caught the liveness
probe's inverted doors-bit guard (forgectrl 424f185, hot-deployed,
probe live-verified MOTION OK).
ScottW514