BRINGUP: lid-IR flame signature measured - a candle reads +3..6 counts, same as a cut

This commit is contained in:
ScottW514
2026-08-15 09:07:55 -04:00
parent 984c0697e3
commit f919f2e622
+17 -6
View File
@@ -263,9 +263,18 @@ worst cut rise, at the ~15-count floor); it is a hand-edited
`/data/forgefirm.conf` key, **set on the bench 2026-08-15** (verified
present, file 0600), and takes effect at the next run start — the fire
watch is armed from here on and the next real jobs are the false-trip
watch. A
flame-signature measurement (tea light in the closed bed, idle) was not
made; the gate stands on the cut data alone until one is. **Armed kill on
watch. **Flame
signature, measured the same day (machine idle):** a small candle burning
on the bed under the closed lid read `38–41 / 38–41 / 42–45 / 42–45`
against a lid-open level of `36 / 35 / 38 / 39` and a lid-closed-empty
control of `34–37 / 34–36 / 36–39 / 37–40` — closing the lid changes
nothing, the candle is **+3 to +6 counts on all four channels** for as
long as it burns. That is the same size as a full-power cut's rise, so a
threshold cannot separate a candle-sized flame from cutting and the
15-count gate will not react to a flame that small; what a material fire
of a size worth stopping for produces is unmeasured. The gate is kept
(it costs nothing on normal cuts and catches anything large), and the
lid-IR channels are recorded as a weak fire signal on this hardware. **Armed kill on
the expected-stop path — first run FAILED, defect fixed, re-run PASS.**
With emission live, `POST /controller/stop` returned only after 5.30 s
and the operator saw ~17 mm / ~5 s of continued cutting before a
@@ -2287,9 +2296,11 @@ accordingly ("Automatic — AP country, else World").
2026-08-15** (three cutting-power jobs, worst rise +6 counts,
`cool_fire_ir_delta = 15` set by hand in `/data/forgefirm.conf`).
Still open from it: watch the next several real jobs for a false
trip before calling the gate proven, and measure an actual flame
signature (a tea light in the closed bed, machine idle) so the 15
is anchored on both sides.
trip. The flame signature is measured (candle: +3 to +6 counts,
indistinguishable from a cut) — the gate cannot catch a small
flame; only a large one. A better fire signal (the head camera,
or a real IR flame sensor) is the honest next step if fire
detection is to mean more than that.
- ~~**Kernel platform-hygiene batch (item 9), on the flashed
image**~~ — **DONE 2026-08-15** (panic mid-motion, decay/microstep
readback, LED sequence + clean unload, probe lines, dead-man head