mirror of
https://github.com/openglow-org/forgefirm.git
synced 2026-09-27 16:51:12 -07:00
ScottW514
d69bfad77a
Extract the factory motion profile from the _RESOURCES pulse streams (new puls_profile.py): 700/590 mm/s2 X/Y accel on v2.6.0 firmware, 202 mm/s travel peak at the 28160 Hz travel tick, PIC currents X 135/33 and Y 22/5 run/hold, decay mode 1. Add the bench_m2.py round-trip jog + feed-hold suite (all green 2026-08-02: sustained 200 mm/s, exact returns, clean hold/resume, zero underruns) and update BRINGUP.md: board moved to a fixed lease at 172.16.1.97, analog config now applied by the sink itself, $RST=$ note for stale stored settings.
19 lines
1.8 KiB
Markdown
19 lines
1.8 KiB
Markdown
# ForgeFIRM bench tools
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Hardware-verification tools for the ForgeFIRM bench. All run ON the
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target board (dev image, python3 present) unless noted.
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| Tool | Purpose |
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|---|---|
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| `feeder.c` | Spike-step-3 underrun proof: streams NOP pulse bytes to `/dev/glowforge` with wall-clock pacing, bounded queue depth, deadman flock, SCHED_FIFO. Usage: `feeder <hz> <seconds> <depth_ms>`. Passed 100 kHz × 120 s under full load with 0.2 ms worst write latency. Cross-compile with `build-feeder.sh` (WSL). |
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| `bench_phase2.py` | End-of-data protocol bench (audit M2–M5): underrun detection/ack, parked no-replay guard, resume(0), continuous-feed stability, 20× run/underrun cycles. Motion-safe (motors locked, laser latched). 16/16 PASS on 2026-07-26. |
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| `check_pwm.py` | Laser PWM register check (audit M8): reads PWM2 PWMCR/PWMPR via /dev/mem, expects divider 13 × ~127 counts ≈ 40 kHz. The scope on LASER_PWM remains the final pre-live-fire gate. |
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| `build-feeder.sh` | Cross-compiles `feeder.c` the same way. |
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| `puls_profile.py` | Decodes factory `.puls` streams (raw or GF1-headered) into velocity/accel profiles: peak speeds, ramp-slope fits, per-move segments, Z cadence. Runs anywhere (stdlib only). Source of the factory-true grblHAL defaults (milestone 2): 700/590 mm/s² accel, 200 mm/s max rate, 28160 Hz travel tick. |
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| `bench_m2.py` | Milestone-2 motion bench, runs against the board over TCP:23: bounded round-trip jogs (sanity, max-rate, diagonal) + feed-hold/resume mid-move, reporting peak feed, state transitions, and position drift. All-green 2026-08-02 at factory-true settings. |
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The build scripts borrow the Yocto cross toolchain + sysroot from the ulfius
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2.7.15 work directory in the WSL build tree; if that path ages out after a
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`bitbake -c clean`, point `TC` at any current target recipe workdir (or build
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a proper SDK with `bitbake meta-toolchain`).
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