ScottW514 1e855ab212 The density floor closes the low end: a commanded 1 percent now marks
$35 = 10 under the density model is a density floor, not a duty floor. It
maps S onto 9.4-100 percent density, so a commanded 1 percent lands at
10.2 percent, just above the marking floor the earlier ladders measured.
A ladder reweighted to the bottom of the user scale - 1, 2, 5, 10, 20,
40, 70, 100 percent of S - marked on all eight rungs, with eight current
segments over a 42.0 s window against exactly 8 x 5.25, and segment means
climbing 136 to 968.

That meets the goal the ladders started from: a user's 1 percent is a
real visible mark rather than silence, and 100 percent is full power. It
took all three pieces - density so every level is real pulses, the
minimum pulse so they stay strikeable, the floor so the user's range sits
on the band that works.

dladder no longer tells the operator to re-run at other base periods to
choose one. The period cancels out of the low end, and what a failing
rung now indicates is a floor set too low.
2026-08-17 21:58:05 -04:00
2026-06-19 13:41:23 -04:00
2020-04-15 17:09:41 -04:00
2022-10-06 10:05:41 -04:00

OpenGlow/ForgeFIRM Firmware for Glowforge

Open-source firmware for Glowforge brand CNC lasers. ForgeFIRM replaces the cloud-dependent factory software on the stock control board — no hardware modification — and gives the machine a local controller, a local web control panel, and a standard Grbl interface.

What it does

Two controller modes, selected in the web panel and switchable while the machine is idle:

  • GRBL mode — grblHAL runs on the machine and speaks Grbl 1.1 over TCP port 23, so LightBurn, UGS, and cncjs drive the laser directly. Motion runs on the board's own hardware step engine (SDMA + EPIT), fed live by the planner. M3/M4 dynamic laser power, coolant-flow verification, over-temp holds, and an operator button press to arm the laser for each job.
  • Cloud mode — the machine presents itself as a stock Glowforge to the Glowforge web service, so the phone and web apps work as they always did. Optional, and off by default. GRBL mode jogs and cuts without it; the one GRBL-mode function that still reaches the Glowforge service is camera-referenced homing (below), until limit-switch homing lands.

Around both modes:

  • A web control panel on port 8080: machine status and position, coolant and fan telemetry, safety-switch states, camera view, machine settings, hardware diagnostics, firmware updates, and boot-slot management.
  • Camera-referenced homing: $H from any sender runs the factory-style camera homing cycle through the Glowforge service (a Glowforge account and a live service session are required for $H; everything else in GRBL mode runs without them), and the machine records where it is.
  • Cameras only capture with the lid closed. The lid camera faces the room once the lid is raised, so ForgeFIRM refuses every capture — live view, snapshot, and anything the Glowforge service asks for in cloud mode — until the enclosure is shut, and stops a running stream the moment the lid opens. See the cameras and the video stream.

Hardware

The control board is common to Glowforge Basic, Plus, and Pro. The 5 MP (OV5648) camera modules are fully supported and hardware-validated. The 8 MP (OV8856) modules found in "HD" units have a complete capture path — the kernel patches, device tree and sensor-aware capture profile they need are all in the build — but it has never run on an 8 MP machine, so treat it as untested; see the camera note in kas/README.md.

Safety

These machines contain a CO₂ laser: it burns, blinds, and starts fires. Never defeat the lid switches or interlock. Never leave a running job unattended — keep a fire extinguisher within reach. Read Before you cut — safety before your first job, and the Regulatory and legal section before installing. How the laser safing works describes the hardware safety chain and the software gates ForgeFIRM stacks on it.

A very important warning: this is experimental software. Use of this software could seriously maim or kill you or others, and voids your warranty. It is not affiliated with or endorsed by Glowforge. Use it at your own risk.

S
Description
OpenGlow/ForgeFIRM Firmware for Glowforge
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