BRINGUP: lid-IR flame signature measured - a candle reads +3..6 counts, same as a cut

This commit is contained in:
ScottW514
2026-08-15 09:07:55 -04:00
parent 984c0697e3
commit f919f2e622
+17 -6
View File
@@ -263,9 +263,18 @@ worst cut rise, at the ~15-count floor); it is a hand-edited
`/data/forgefirm.conf` key, **set on the bench 2026-08-15** (verified `/data/forgefirm.conf` key, **set on the bench 2026-08-15** (verified
present, file 0600), and takes effect at the next run start — the fire present, file 0600), and takes effect at the next run start — the fire
watch is armed from here on and the next real jobs are the false-trip watch is armed from here on and the next real jobs are the false-trip
watch. A watch. **Flame
flame-signature measurement (tea light in the closed bed, idle) was not signature, measured the same day (machine idle):** a small candle burning
made; the gate stands on the cut data alone until one is. **Armed kill on on the bed under the closed lid read `38–41 / 38–41 / 42–45 / 42–45`
against a lid-open level of `36 / 35 / 38 / 39` and a lid-closed-empty
control of `34–37 / 34–36 / 36–39 / 37–40` — closing the lid changes
nothing, the candle is **+3 to +6 counts on all four channels** for as
long as it burns. That is the same size as a full-power cut's rise, so a
threshold cannot separate a candle-sized flame from cutting and the
15-count gate will not react to a flame that small; what a material fire
of a size worth stopping for produces is unmeasured. The gate is kept
(it costs nothing on normal cuts and catches anything large), and the
lid-IR channels are recorded as a weak fire signal on this hardware. **Armed kill on
the expected-stop path — first run FAILED, defect fixed, re-run PASS.** the expected-stop path — first run FAILED, defect fixed, re-run PASS.**
With emission live, `POST /controller/stop` returned only after 5.30 s With emission live, `POST /controller/stop` returned only after 5.30 s
and the operator saw ~17 mm / ~5 s of continued cutting before a and the operator saw ~17 mm / ~5 s of continued cutting before a
@@ -2287,9 +2296,11 @@ accordingly ("Automatic — AP country, else World").
2026-08-15** (three cutting-power jobs, worst rise +6 counts, 2026-08-15** (three cutting-power jobs, worst rise +6 counts,
`cool_fire_ir_delta = 15` set by hand in `/data/forgefirm.conf`). `cool_fire_ir_delta = 15` set by hand in `/data/forgefirm.conf`).
Still open from it: watch the next several real jobs for a false Still open from it: watch the next several real jobs for a false
trip before calling the gate proven, and measure an actual flame trip. The flame signature is measured (candle: +3 to +6 counts,
signature (a tea light in the closed bed, machine idle) so the 15 indistinguishable from a cut) — the gate cannot catch a small
is anchored on both sides. flame; only a large one. A better fire signal (the head camera,
or a real IR flame sensor) is the honest next step if fire
detection is to mean more than that.
- ~~**Kernel platform-hygiene batch (item 9), on the flashed - ~~**Kernel platform-hygiene batch (item 9), on the flashed
image**~~ — **DONE 2026-08-15** (panic mid-motion, decay/microstep image**~~ — **DONE 2026-08-15** (panic mid-motion, decay/microstep
readback, LED sequence + clean unload, probe lines, dead-man head readback, LED sequence + clean unload, probe lines, dead-man head