ScottW514 e1d1c1b84e forgetest: motion.jog-roundtrip's ramp comment follows the kernel's stepped ramp
The soft-reset check's comment described the kernel's ramp with the
continuous formula: (f0^2 - 900^2) / (2 a) ticks, 12687 over 223 ms
at the x32 tick, and a part-way run-out at f0 * sqrt(1 - 2 (a / f0)
Q). The kernel's ramp is stepped (cnc.c, ramp_update_tasklet_fn): the
tick holds for the first 10 ms after the stop, then every 10 ms drops
by ramp_rate / 100 until it reaches the 900 Hz floor, which plays
10 ms before the stop. At 112640 Hz and 500000 Hz/s that is 5000 Hz
off every 10 ms: 24 intervals, 240 ms, about 13270 ticks, 118 ms of
the tick. The comment now says so, with the figures that follow: the
rate at a run-out is 24% of the tick with 110 ms of queue left, 38%
with 100 ms, 51% with 90 ms; the tail's mean over the 25 to 30 ms the
poll samples is 32%, 45% and 56% (61% over the 50 ms window bound),
not 21% to 56%; the 70% bound is 14 points above the slowest ramped
tail and 30 below a run-out; the time to leave running is the 100 ms
hold plus the run's end on the ramp, about 240 ms with 100 ms left,
270 ms with 110 ms, 340 ms at the floor. The evidence's ramp_ticks and
ramp_s stay the continuous figures, and the comment says they are,
about 4% and 7% under the stepped ramp's. No judge changes: the 70%
bound, the 25 ms window and the 50 ms gap stay.

The Alarm wait's failure text names a sampling stall: when the 5 ms
sampling loop runs past 2 s after the ^X, the wait has no time to
read a state, and the failure read "not in Alarm within 2 s (state
None)". It now says the state is unread because the sampling loop ran
past the 2 s. The condition is the same; the text is the change.

Proof: a compile and pyflakes 4.0.3 give no message on
forgetest/suite/motion.py, with no undefined name in forgetest or
tests. forgetest unit tests, python3 -B -m unittest discover -s tests
-p test_<name>.py, in a private PID namespace: test_manifest.py 39
OK, test_queue.py 15 OK, test_campaign.py 13 OK. Coverage lint on the
tree manifest from scripts/manifest-from-tree.py (python3 -B -m
forgetest.coverage --manifest ../tree-manifest.json --enforce):
0 uncovered, 0 empty, 0 host-tested row problems, 43 tests. Host dry
runs of the whole test against the null-sink build of the
grblHAL-glowforge default branch head ("serial_test: the scan's exempt
arguments each match once in the sources"), with the machine side
stood in for as before: with a model kernel that ramps from the
controller's cnc/stop write, the test passes, MPos X 3502.07 steps
against 3502, tail 22% of the tick; with a model kernel that ramps as
cnc.c does, 5000 Hz off every 10 ms from 110 ms of queue, the test
passes, MPos X 3496.95 steps against 3497, tail 33% of the tick, the
figure the comment gives for a run-out from 110 ms of queue.

Acceptance: the comment and the message text are inside the test's
own function, so the shared text of suite/motion.py does not change.
The fingerprint of motion.jog-roundtrip moves, and no other test's:
of the implementation hashes of the 43 catalog tests, before and
after, only that one differs.
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OpenGlow / ForgeFIRM firmware for Glowforge

BETA

ForgeFIRM is in beta. Every release below 0.1.0 is a beta release. It's stable, but you may still hit the occasional bug, and expect frequent updates. Upgrade whenever a newer release is available, and report what you find on the community forum.

Open firmware for Glowforge brand CNC lasers. ForgeFIRM replaces the cloud-dependent factory software on the stock control board, with no hardware modification, and gives the machine a local controller, a local web control panel, and a standard Grbl interface. The factory cloud experience stays available as an option.

This repository is the base of the build and of the release: the meta-forgefirm Yocto layer, the kas configuration, the image recipes, the install and release scripts, the acceptance tool (forgetest/), the bench tools (scripts/bench/), the bench actuator firmware (fixture/), and the release artifacts (releases/).

Start here

https://docs.forgefirm.org/ is the documentation, and the source of truth for every fact about the machine and the firmware.

Read this first Safety
Put it on a machine Installation
Use it Usage, LightBurn
How the machine works Technical
How ForgeFIRM works with it ForgeFIRM internals
Build, test, release Developers
Downloads Releases
Questions Community forum

Build

kas build kas/forgefirm-glowforge.yml

Build covers the host setup, the two images, the source variant and the debug kernel. Release flow covers the pins, the push order and the signing pipeline.

Test

cd forgetest && python3 -m unittest discover -s tests -v

The acceptance catalog that gates a release, and the bench tools, are on Acceptance and The bench.

Contributing

AGENTS.md carries the rules for this repository and for the project: safety ordering, proof before done, the push order, and the writing rules. They apply to human contributors too, and Contribute is the same set on the site.

What this costs

Nothing. ForgeFIRM is free in both senses, under MIT and GPL licenses. There is no paid tier, no license key, no subscription and no Pro edition. If someone offers to sell it to you, the licenses allow it, but what you take home is their build rather than this one: get it from the source.

Safety

These machines contain a CO2 laser: it burns, blinds, and starts fires. Never defeat the lid switches or the interlock. Never leave a running job unattended. Keep a fire extinguisher within reach. Read Safety before you cut your first job, and Regulatory and legal before you install.

This is experimental software. Use of it could seriously maim or kill you or others, and it may void your warranty. Use it at your own risk.

Glowforge is a trademark of Glowforge, Inc. This project is not affiliated with, authorized by, or endorsed by Glowforge, Inc.

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