ScottW514 86ce0419e5 forgetest: cloud tests stay in cloud mode; the page can ignore prerequisites
The cloud job tests (lid-abort, lid-during-button-wait, hunt-lid-open,
pause-resume) run in cloud mode and leave the machine there: enter_cloud
reuses a live session (pid-scoped from the client's own websocket state
lines) and switches once from GRBL mode, declaring the change to the
baseline; nothing switches back. Each test judges the log from its own
window, the print by its own "print [id]: finished" line, and waits the
service's follow-up moves out (wait_quiet) before it ends. hunt-lid-open
restarts the cloud client through the supervisor's stop/start lever for
a fresh connect. The former switch-back is what failed the last bench run
of hunt-lid-open (409 machine is not idle: the service was still
re-finding the head after the lid closed).

The baseline is mode-aware: in cloud mode the client owns the GRBL
controller's init values, the lid lamp, and the position counters; the
mode itself is preserved unless the run declared the change
(Context.mode_changed); controller_mode is never handed back as a bare
setting (a bare write left the persisted mode out of step with the live
one). The undeclared-change restore now uses the captured state, which
the post pass never saw before.

The acceptance page gets an "Ignore prerequisites" switch (remembered by
the browser): POST /start {ignore_requires} starts a test whose requires
are unmet, and the run records the unmet prerequisites in its evidence
and log; they stay required for the release. The cloud tests' requires
no longer chain through cloud.mode-switch.

Proof: tests/test_cloud_suite.py replays the four tests on the bench's
own gfcloud excerpts (fixtures/) and the run loop's emitted pause/resume
lines under the real runner Context against a fake forgectrl; baseline
mode tests and the server override test; the whole suite (98) and the
coverage lint pass. Catalog consequence: cloud.* fingerprints move with
the module; the catalog hash moves with the requires.
2026-08-17 06:42:48 -04:00
2026-06-19 13:41:23 -04:00
2020-04-15 17:09:41 -04:00
2022-10-06 10:05:41 -04:00

OpenGlow/ForgeFIRM Firmware for Glowforge

Open-source firmware for Glowforge brand CNC lasers. ForgeFIRM replaces the cloud-dependent factory software on the stock control board — no hardware modification — and gives the machine a local controller, a local web control panel, and a standard Grbl interface.

What it does

Two controller modes, selected in the web panel and switchable while the machine is idle:

  • GRBL mode — grblHAL runs on the machine and speaks Grbl 1.1 over TCP port 23, so LightBurn, UGS, and cncjs drive the laser directly. Motion runs on the board's own hardware step engine (SDMA + EPIT), fed live by the planner. M3/M4 dynamic laser power, coolant-flow verification, over-temp holds, and an operator button press to arm the laser for each job.
  • Cloud mode — the machine presents itself as a stock Glowforge to the Glowforge web service, so the phone and web apps work as they always did. Optional, and off by default. GRBL mode jogs and cuts without it; the one GRBL-mode function that still reaches the Glowforge service is camera-referenced homing (below), until limit-switch homing lands.

Around both modes:

  • A web control panel on port 8080: machine status and position, coolant and fan telemetry, safety-switch states, camera view, machine settings, hardware diagnostics, firmware updates, and boot-slot management.
  • Unified logging: every ForgeFIRM component logs through syslog into its own directory under /data/log/forgefirm, with per-logger levels for the device and for an optional remote syslog server, a live viewer in the panel, and a one-click log bundle — sanitized of identifying details — for attaching to an issue report.
  • Both cameras as MJPEG streams and full-resolution snapshots — the lid camera feeds LightBurn's camera overlay directly.
  • Camera-referenced homing: $H from any sender runs the factory-style camera homing cycle through the Glowforge service (a Glowforge account and a live service session are required for $H; everything else in GRBL mode runs without them), and the machine records where it is.
  • Installs alongside the factory firmware in the unused A/B rootfs slot, archiving every factory version first, so the machine can be switched back to stock at any time without the Glowforge cloud.

Hardware

The control board is common to Glowforge Basic, Plus, and Pro. The 5 MP (OV5648) camera modules are fully supported; the 8 MP (OV8856) modules found in "HD" units bind but do not capture yet — see the camera note in kas/README.md.

Roadmap

  • Limit-switch homing as an alternative to camera-referenced homing.
  • Camera lens calibration and bed alignment for the LightBurn overlay.
  • Capture support for the 8 MP (OV8856) camera modules.
  • Cloud mode: stream jobs into the motion ring during the run, lifting the job-length cap that buffering the whole job imposes.

Safety

This machine contains a Class 4 CO₂ laser: it burns, blinds, and starts fires. Never defeat the lid switches or interlock, always vent the exhaust outdoors, and never cut PVC or other chlorinated plastics. Never leave a running job unattended — keep a fire extinguisher within reach. Read Before you cut — safety before your first job, and the Regulatory and legal section before installing. How the laser safing works describes the hardware safety chain and the software gates ForgeFIRM stacks on it.

A very important warning: this is experimental software. Use of this software could seriously maim or kill you or others, and voids your warranty. It is not affiliated with or endorsed by Glowforge. Use it at your own risk.

S
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OpenGlow/ForgeFIRM Firmware for Glowforge
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