Files
forgefirm/scripts/bench/fire_test.py
T
ScottW514 009944a29b FIRE drop gate PASSED both paths - all pre-live-fire scope gates closed
Scope on GPIO2_IO30 (the SoC FIRE drive): two 2.000 s FIRE windows,
the second terminated only by the SDMA end-of-data backstop. Measured
2.0000 s exactly with clean edges on BOTH termination paths - normal
completion and true underrun (streaming=1, kernel underrun state
reached and acked; fire_test.py gains the U mode). The backstop drops
FIRE within one tick regardless of how the stream dies.

With the waveform, stream-path, latch, topology, and interlock-
semantics results from earlier today, every standing hardware
verification gate for live fire is now passed; what remains is the
laser-milestone software and a chain-armed first-light procedure.
2026-08-02 17:07:05 -04:00

123 lines
4.1 KiB
Python

#!/usr/bin/env python3
"""FIRE-line drop-timing test - runs ON the board. Usage: fire_test.py A|B|U
Stream: power(0) first byte (duty forced to ZERO before any FIRE bit -
the run-start reset would otherwise leave it at 100%), then
1 s pads / 2.000 s FIRE bits / 1 s pads / 2.000 s FIRE bits ending
exactly at end-of-data (the backstop edge the gate wants timed).
No step bytes; motor_lock=15.
Phase A: laser latch LOCKED - expects nothing on the FIRE/LASER_ON nets.
Phase B: latch UNLOCKED for the run (re-locked in finally), streaming=0
(end-of-data = normal completion). Refuses to run if
laser_pgood reports the HV supply good. Duty is zero throughout.
Phase U: like B but with streaming=1 declared, so the terminal
end-of-data is a TRUE UNDERRUN: the kernel lands in the
`underrun` fault state (expected - the script acks it via
stop). Same SDMA backstop, exercised through the fault path;
the scope measurement on the FIRE net is identical.
"""
import fcntl, os, struct, sys, time
TICK_HZ = 10000
FIRE = b'\x10'
PAD = b'\x00'
def wr(attr, val):
with open('/sys/glowforge/' + attr, 'w') as f:
f.write(str(val))
def rd(attr):
with open('/sys/glowforge/' + attr) as f:
return f.read().strip()
def rd_pos():
with open('/sys/glowforge/cnc/position', 'rb') as f:
raw = f.read(32)
return struct.unpack('<5i', raw[:20])
def snap(tag):
print('%s: state=%s laser_enable=%s laser_on=%s laser_on_sampled=%s interlock=%s'
% (tag, rd('cnc/state'), rd('cnc/laser_enable'), rd('cnc/laser_on'),
rd('cnc/laser_on_sampled'), rd('cnc/interlock_circuit')))
mode = sys.argv[1].upper() if len(sys.argv) > 1 else 'A'
unlock = mode in ('B', 'U')
underrun_mode = mode == 'U'
stream = (
bytes([0x80]) + # power = 0: duty zero before any FIRE bit
PAD * TICK_HZ + # 1 s baseline
FIRE * (2 * TICK_HZ) + # 2.000 s FIRE window (bounded by pads)
PAD * TICK_HZ + # 1 s gap
FIRE * (2 * TICK_HZ) # 2.000 s FIRE window ending AT end-of-data
)
print('phase %s: stream %d bytes = %.3f s' % (mode, len(stream), len(stream) / TICK_HZ))
if unlock:
pgood = rd('cnc/laser_pgood')
if pgood != '0':
print('ABORT: laser_pgood=%s (HV supply reports good) - refusing latch unlock' % pgood)
sys.exit(1)
snap('pre ')
wr('cnc/motor_lock', 15)
wr('cnc/step_freq', TICK_HZ)
wr('cnc/laser_latch', 1)
fd = os.open('/dev/glowforge', os.O_WRONLY)
try:
fcntl.flock(fd, fcntl.LOCK_EX)
os.lseek(fd, 1, os.SEEK_SET)
wr('cnc/enable', 1)
time.sleep(0.5)
os.write(fd, stream)
pos_before = rd_pos()
if underrun_mode:
wr('cnc/streaming', 1) # end-of-data mid-run = true underrun
print('streaming=1: terminal end-of-data will be a TRUE UNDERRUN (expected)')
if unlock:
wr('cnc/laser_latch', 0) # UNLOCK for this run only
print('latch UNLOCKED for phase %s run' % mode)
wr('cnc/run', 1)
t0 = time.time()
sampled_mid = False
state = ''
while time.time() - t0 < 20:
state = rd('cnc/state')
if not sampled_mid and 1.5 < time.time() - t0 < 3.0:
snap('mid (inside FIRE window)')
sampled_mid = True
if state != 'running':
break
time.sleep(0.1)
print('done: state=%s after %.1f s' % (state, time.time() - t0))
if underrun_mode:
if state == 'underrun':
print('underrun state reached as EXPECTED; acking via stop')
else:
print('WARNING: expected underrun state, got %s' % state)
wr('cnc/stop', 1) # ack the underrun
wr('cnc/streaming', 0)
print('acked: state=%s' % rd('cnc/state'))
finally:
wr('cnc/laser_latch', 1) # re-lock unconditionally
fcntl.flock(fd, fcntl.LOCK_UN)
os.close(fd)
pos_after = rd_pos()
print('pos before=%s after=%s MOVED=%s' % (pos_before, pos_after, pos_before[:3] != pos_after[:3]))
snap('post')
print('underruns=%s faults=%s' % (rd('cnc/underruns'), rd('cnc/faults')))
wr('cnc/disable', 1)
print('safe state restored: state=%s latch=LOCKED' % rd('cnc/state'))