Files
forgefirm/forgetest/forgetest/fixture.py
T
ScottW514 00ded74189 forgetest: the fixture spaces its presses; an unattended refusal is an error; the baseline resets out of a hold
The first campaign with the bench actuator wired failed
motion.button-hold-resume on the tool, not the machine: the second press
was asked while the first 200 ms pulse was still on, the fixture answered
409, the runner handed the step to an operator who was not in the room,
and the post pass could not jog a controller left in Hold.

- fixture.py: a press waits for the last pulse to end (the fixture's
  pulse_ms) plus a 300 ms release, so the controller sees the edge; a
  409 for a pulse in progress is waited out against button_pulsing and
  retried once.
- runner.py: in an unattended run a fixture refusal ends the test at
  once as ERROR naming the refusal; the operator fallback stays for
  attended runs.
- baseline.py: a controller in Hold or Door gets a soft reset before the
  return jog, position kept.
- tests: the fake fixture refuses a press while one is in progress and
  reports button_pulsing; FakeGrbl records ^X and can land a reset in a
  chosen state; five new tests.
- docs: ACCEPTANCE.md fixture rules, fixture/README.md tool's side.

No catalog consequence: tool-side change, no covers map moves.
Bench: campaign c-20260824174545-0bdc 25/25 with every action by the
fixture; the hold reset proven by a dry drill.
2026-08-24 14:02:59 -04:00

382 lines
15 KiB
Python

"""The bench actuator (forgefixture): the box on the bench network that
opens the lid loop, pulls the interlock loop and presses the button on
request, so an operator test can run with nobody in the room.
Configured by a bench-local file, FIXTURE_CONFIG (default
/data/forgetest/fixture.json, mode 0600, never in the repo):
{"hostname": "forgefixture", "key": "<the fixture's API key>",
"ip": null, "channels": ["lid", "interlock", "button"],
"arm_press": false}
`hostname` is resolved as <hostname>.local by the resolver here (the
image carries no mDNS resolver; the fixture answers the query itself);
`ip` overrides that. `channels` names what is wired. `arm_press` is the
one policy switch: whether the fixture may press the button to arm the
laser for a live test (a person's press by default).
The fixture does not read the machine: every action the runner asks of
it is verified through the machine's own readings afterward, exactly as
an operator's hand is (Context.act). Contract: fixture/README.md.
"""
import json
import os
import socket
import struct
import threading
import time
import urllib.error
import urllib.request
FIXTURE_CONFIG = os.environ.get("FORGETEST_FIXTURE_CONFIG", "/data/forgetest/fixture.json")
CHANNELS = ("lid", "interlock", "button")
MDNS_GROUP = "224.0.0.251"
MDNS_PORT = 5353
RESOLVE_TTL_S = 300.0 # a resolved address is trusted this long
BUTTON_GAP_S = 0.3 # the release between two presses: long enough for the controller to see it
PULSE_WAIT_S = 1.5 # a pulse in progress ends within the firmware's 500 ms clamp
class FixtureError(Exception):
pass
# ---------------------------------------------------------------- mDNS
def mdns_query(name):
"""One mDNS A query for `name` (e.g. "forgefixture.local"), as the
bytes on the wire: a standard DNS header with id 0, one question,
class IN with the unicast-response bit set so the answer comes back
to this socket rather than the group."""
labels = b"".join(struct.pack("B", len(p)) + p.encode("ascii") for p in name.rstrip(".").split("."))
header = struct.pack("!HHHHHH", 0, 0, 1, 0, 0, 0)
return header + labels + b"\x00" + struct.pack("!HH", 1, 0x8001)
def _read_name(data, off):
"""A DNS name at `off`, compression pointers followed; (name, next
offset)."""
parts = []
jumped = False
end = off
guard = 0
while True:
if off >= len(data):
raise ValueError("truncated name")
n = data[off]
if n == 0:
off += 1
break
if n & 0xC0 == 0xC0:
ptr = struct.unpack("!H", data[off:off + 2])[0] & 0x3FFF
if not jumped:
end = off + 2
jumped = True
off = ptr
guard += 1
if guard > 32:
raise ValueError("pointer loop")
continue
parts.append(data[off + 1:off + 1 + n].decode("ascii", "replace"))
off += 1 + n
if not jumped:
end = off
return ".".join(parts).lower(), end
def mdns_answers(data, name):
"""The IPv4 addresses in an mDNS response's A records for `name`
(answers and additionals; a response is anything with QR set)."""
name = name.rstrip(".").lower()
out = []
try:
_id, flags, qd, an, ns, ar = struct.unpack("!HHHHHH", data[:12])
if not flags & 0x8000:
return out
off = 12
for _ in range(qd):
_n, off = _read_name(data, off)
off += 4
for _ in range(an + ns + ar):
rname, off = _read_name(data, off)
rtype, rclass, _ttl, rdlen = struct.unpack("!HHIH", data[off:off + 10])
off += 10
rdata = data[off:off + rdlen]
off += rdlen
if rtype == 1 and rdlen == 4 and rname == name:
out.append(socket.inet_ntoa(rdata))
except (struct.error, ValueError):
pass
return out
def _local_ipv4s():
"""The interface addresses to send a multicast query from: the
default first (None), then every IPv4 address this host answers to."""
out = [None]
try:
for info in socket.getaddrinfo(socket.gethostname(), None, socket.AF_INET, socket.SOCK_DGRAM):
ip = info[4][0]
if ip not in out and not ip.startswith("127."):
out.append(ip)
except OSError:
pass
return out
def resolve_mdns(hostname, timeout=2.0, tries=3):
"""The IPv4 address of <hostname>.local, asked of the network
directly; None when nothing answers."""
name = hostname if hostname.endswith(".local") else hostname + ".local"
query = mdns_query(name)
sock = socket.socket(socket.AF_INET, socket.SOCK_DGRAM, socket.IPPROTO_UDP)
try:
sock.setsockopt(socket.SOL_SOCKET, socket.SO_REUSEADDR, 1)
sock.setsockopt(socket.IPPROTO_IP, socket.IP_MULTICAST_TTL, 1)
# On the mDNS port and in the group, so a responder that answers
# the group rather than the asker is heard too; a port already
# taken (a resolver daemon) means that daemon would have served
# the name, so the ephemeral port and unicast replies will do.
try:
sock.bind(("", MDNS_PORT))
except OSError:
sock.bind(("", 0))
try:
sock.setsockopt(socket.IPPROTO_IP, socket.IP_ADD_MEMBERSHIP,
socket.inet_aton(MDNS_GROUP) + socket.inet_aton("0.0.0.0"))
except OSError:
pass # no group membership: unicast replies still arrive
for _ in range(tries):
# The query goes out of every local IPv4 interface that will
# take it (a host with a VPN or a VM adapter as its default
# route would otherwise never reach the bench network).
sent = False
for ifaddr in _local_ipv4s():
try:
if ifaddr is not None:
sock.setsockopt(socket.IPPROTO_IP, socket.IP_MULTICAST_IF, socket.inet_aton(ifaddr))
sock.sendto(query, (MDNS_GROUP, MDNS_PORT))
sent = True
except OSError:
continue
if not sent:
return None
deadline = time.time() + timeout
while True:
left = deadline - time.time()
if left <= 0:
break
sock.settimeout(left)
try:
data, _peer = sock.recvfrom(2048)
except socket.timeout:
break
except OSError:
break
for ip in mdns_answers(data, name):
return ip
return None
finally:
sock.close()
# -------------------------------------------------------------- client
def load_config(path=None):
"""The bench's fixture config, or None when there is none (a bench
without a fixture: the runner behaves exactly as before)."""
path = path or FIXTURE_CONFIG
try:
with open(path, "r", encoding="utf-8") as f:
cfg = json.load(f)
except OSError:
return None
except ValueError as e:
raise FixtureError("%s: not JSON: %s" % (path, e))
if not isinstance(cfg, dict) or not cfg.get("key"):
raise FixtureError("%s: needs at least a key" % path)
cfg.setdefault("hostname", "forgefixture")
cfg.setdefault("ip", None)
cfg.setdefault("port", 80)
chans = cfg.get("channels")
if chans is None:
chans = list(CHANNELS)
bad = [c for c in chans if c not in CHANNELS]
if bad:
raise FixtureError("%s: unknown channel(s) %s" % (path, ", ".join(bad)))
cfg["channels"] = list(chans)
cfg["arm_press"] = bool(cfg.get("arm_press", False))
return cfg
class Fixture:
"""The actuator as the runner sees it: which channels it covers, an
action per channel, a release, its state. Every request carries the
key; the address comes from the config's ip or the mDNS lookup,
re-resolved when a request fails to connect."""
def __init__(self, cfg, timeout=3.0, resolver=resolve_mdns):
self.hostname = cfg["hostname"]
self.ip_override = cfg.get("ip") or None
self.port = int(cfg.get("port") or 80)
self.key = cfg["key"]
self.channels = tuple(cfg["channels"])
self.arm_press = bool(cfg.get("arm_press", False))
self.timeout = timeout
self._resolver = resolver
self._ip = self.ip_override
self._resolved_at = time.time() if self.ip_override else 0.0
self._lock = threading.Lock()
self.last_state = None
self._pulse_end = 0.0 # when this client's last press ends (its pulse_ms)
# -- address -------------------------------------------------------
def address(self, refresh=False):
with self._lock:
if self.ip_override:
return self.ip_override
stale = time.time() - self._resolved_at > RESOLVE_TTL_S
if self._ip is None or refresh or stale:
ip = self._resolver(self.hostname)
if ip is None:
raise FixtureError("%s.local did not answer the mDNS lookup (set ip in the config "
"to skip it)" % self.hostname)
self._ip = ip
self._resolved_at = time.time()
return self._ip
def where(self):
return "%s (%s)" % (self.hostname, self._ip or "unresolved")
# -- requests ------------------------------------------------------
def _request(self, method, path, body=None, retry=True):
ip = self.address()
data = json.dumps(body).encode() if body is not None else None
host = ip if self.port == 80 else "%s:%d" % (ip, self.port)
req = urllib.request.Request("http://%s%s" % (host, path), data=data, method=method,
headers={"X-Fixture-Key": self.key, "Host": host,
"Content-Type": "application/json"})
try:
with urllib.request.urlopen(req, timeout=self.timeout) as resp:
return resp.status, json.loads(resp.read().decode("utf-8", "replace") or "{}")
except urllib.error.HTTPError as e:
try:
body = json.loads(e.read().decode("utf-8", "replace") or "{}")
except ValueError:
body = {}
return e.code, body
except (urllib.error.URLError, socket.timeout, OSError) as e:
if retry and not self.ip_override:
# the address may have moved: one fresh lookup, one retry
self.address(refresh=True)
return self._request(method, path, body, retry=False)
raise FixtureError("fixture %s: %s %s: %s" % (self.where(), method, path, e))
def status(self):
st, body = self._request("GET", "/")
if st == 401:
raise FixtureError("fixture %s refused the key" % self.where())
if st != 200 or body.get("device") != "forgefixture":
raise FixtureError("fixture %s: unexpected answer %s %s" % (self.where(), st, body))
self.last_state = body
return body
def covers(self, channel):
"""The runner asks this per action. The button needs the jumper
in, which the fixture reports; a channel it does not cover falls
back to the operator."""
if channel not in self.channels:
return False
if channel == "button":
st = self.last_state
return bool(st and st.get("button_enabled"))
return True
def act(self, channel, state):
if channel == "button":
if state != "press":
raise FixtureError("the button is only ever pressed")
st, body = self._press()
else:
if state not in ("open", "close"):
raise FixtureError("%s: unknown state %r" % (channel, state))
st, body = self._request("POST", "/" + channel, {"state": state})
if st != 200:
raise FixtureError("fixture %s: %s %s -> %s %s" % (self.where(), channel, state, st,
body.get("error") or body))
self.last_state = body
return body
def _press(self):
"""One press, spaced from the last one. The controller detects
the button's rising edge, so a press must follow a release it has
seen: the next press waits for the last pulse to end (the
fixture's own pulse_ms) plus BUTTON_GAP_S. A 409 for a pulse in
progress (a press this client did not time) is waited out once
against the fixture's state, then retried."""
wait = self._pulse_end + BUTTON_GAP_S - time.time()
if wait > 0:
time.sleep(wait)
st, body = self._request("POST", "/button", {})
if st == 409 and "in progress" in str(body.get("error", "")):
deadline = time.time() + PULSE_WAIT_S
while time.time() < deadline:
time.sleep(0.1)
s, b = self._request("GET", "/")
if s == 200 and not b.get("button_pulsing"):
break
time.sleep(BUTTON_GAP_S)
st, body = self._request("POST", "/button", {})
if st == 200:
self._pulse_end = time.time() + float(body.get("pulse_ms") or 500) / 1000.0
return st, body
def release(self):
st, body = self._request("POST", "/release", {})
if st != 200:
raise FixtureError("fixture %s: release -> %s %s" % (self.where(), st, body.get("error") or body))
self.last_state = body
return body
@staticmethod
def energized(state):
"""The channels a state report shows energized (a loop open, the
button pressed)."""
ch = (state or {}).get("channels") or {}
return [c for c, s in ch.items() if s in ("open", "pressed")]
def summary(self):
st = self.last_state or {}
return {"hostname": self.hostname, "ip": self._ip, "channels": list(self.channels),
"button_enabled": bool(st.get("button_enabled")), "arm_press": self.arm_press,
"version": st.get("version"), "uptime_s": st.get("uptime_s")}
def probe(log, path=None, resolver=resolve_mdns):
"""The bench's fixture, up and answering, or None: no config means
no fixture; a config whose fixture does not answer is logged and
treated the same, so the run goes to the operator."""
try:
cfg = load_config(path)
except FixtureError as e:
log("fixture: %s - running without it" % e)
return None
if cfg is None:
return None
fx = Fixture(cfg, resolver=resolver)
try:
st = fx.status()
except FixtureError as e:
log("fixture: %s - running without it" % e)
return None
chans = ", ".join(fx.channels)
log("fixture up: %s at %s, v%s, covers %s%s" % (
fx.hostname, fx._ip, st.get("version"), chans,
"" if st.get("button_enabled") or "button" not in fx.channels
else " (button disabled: the enable jumper is out)"))
return fx
__all__ = ["Fixture", "FixtureError", "CHANNELS", "FIXTURE_CONFIG", "load_config", "probe",
"resolve_mdns", "mdns_query", "mdns_answers"]