Files
forgefirm/scripts/bench/aa_offset_check.py
T
ScottW514 e32c86fb10 Pin forgectrl 42cdb71; add the coolant offset check; record the compensation on the bench
The pin carries the calibrate tool's sampling fix (3 s at 8 Hz a side).
aa_offset_check.py proves the correction on a machine: M8 brings the fans
to the run profile, dark, while the raw coolant counts, /status and the
engine's readings are averaged before, during and after; it turns the
flow check off for its session and restores it. On the bench page as
aa-offset-check. CAMPAIGN-LOG records the tool's first run, the applied
value (16 counts) and the proof: the readings held within 0.1 C under
the run profile where they dropped 1.0 C uncorrected. BRINGUP item 21
names what remains.

No catalog consequence: a bench tool and records.
2026-08-29 18:02:46 -04:00

111 lines
4.3 KiB
Python

#!/usr/bin/env python3
"""Does the coolant reading hold still when the run airflow comes on?
With cool_aa_offset_counts at the machine's value the engine takes the
air-assist fan's ground shift off both coolant readings, so /status and
/cool/status should read the same coolant before and after M8 brings the
fans to the run profile, while the raw counts step by the offset. With
the setting at zero the readings drop by about a degree instead. Dark,
no press: M8 opens a run session without a laser-on. Runs on the board
(the bench directory on PYTHONPATH for the Grbl client).
Usage: aa_offset_check.py [dwell_s]
"""
import json
import sys
import time
import urllib.request
from live_fire_drills import Grbl, HOST, PORT
def raw():
out = []
for a in ('pic/water_temp_1', 'pic/water_temp_2'):
with open('/sys/glowforge/' + a) as f:
out.append(int(f.read().strip()))
return out
def status():
with urllib.request.urlopen('http://127.0.0.1:8080/status', timeout=2) as r:
s = json.load(r)
with urllib.request.urlopen('http://127.0.0.1:8080/cool/status', timeout=2) as r:
c = json.load(r)
with urllib.request.urlopen('http://127.0.0.1:8080/settings', timeout=2) as r:
st = json.load(r)
return (s['coolant']['down_c'], s['coolant']['up_c'], c['down_c'], c['up_c'], c['phase'],
st.get('cool_aa_offset_counts'))
def mean_over(secs):
rs, ss = [], []
end = time.time() + secs
while time.time() < end:
rs.append(raw())
ss.append(status()[:4])
time.sleep(0.5)
n = len(rs)
return ([sum(x[i] for x in rs) / n for i in range(2)],
[sum(x[i] for x in ss) / n for i in range(4)])
def post_settings(**kv):
"""POST /settings with the panel token; returns the reply dict."""
import urllib.parse
try:
with open('/data/forgefirm/panel.token') as f:
tok = f.read().strip()
except OSError:
tok = ''
req = urllib.request.Request('http://127.0.0.1:8080/settings',
data=urllib.parse.urlencode(kv).encode(),
headers={'X-ForgeFIRM-Token': tok})
with urllib.request.urlopen(req, timeout=4) as r:
return json.load(r)
def main():
dwell = float(sys.argv[1]) if len(sys.argv) > 1 else 20.0
g = Grbl(HOST, PORT)
if 'Idle' not in g.status():
print('REFUSED: controller not Idle')
return 2
setting = status()[5]
print('cool_aa_offset_counts = %s' % setting)
# A run session starts the flow check, whose heater warms the
# downstream sensor inside this check's dwell: off for this session,
# back afterward.
with urllib.request.urlopen('http://127.0.0.1:8080/settings', timeout=2) as r:
was = json.load(r).get('cool_flow_check_s')
if was in (None, ''):
was = '50' # unset reads as empty: the shipped default
print('flow check off for this session (cool_flow_check_s was %s): %s'
% (was, post_settings(cool_flow_check_s='0').get('cool_flow_check_s')))
print('before M8: settling 8 s')
r0, s0 = mean_over(8.0)
print(' raw %.1f/%.1f /status %.2f/%.2f engine %.2f/%.2f' % (r0[0], r0[1], *s0))
print('M8: %s' % g.cmd('M8'))
time.sleep(6.0) # the fans to run duty, the offset in
r1, s1 = mean_over(dwell)
print(' raw %.1f/%.1f /status %.2f/%.2f engine %.2f/%.2f (phase %s)'
% (r1[0], r1[1], *s1, status()[4]))
print('M9: %s' % g.cmd('M9'))
if was is not None:
post_settings(cool_flow_check_s=str(was))
else:
post_settings(cool_flow_check_s='50')
with urllib.request.urlopen('http://127.0.0.1:8080/settings', timeout=2) as r:
print('flow check restored: cool_flow_check_s = %s' % json.load(r).get('cool_flow_check_s'))
time.sleep(25.0) # the session closes, the fans idle
r2, s2 = mean_over(8.0)
print(' raw %.1f/%.1f /status %.2f/%.2f engine %.2f/%.2f' % (r2[0], r2[1], *s2))
print('\nraw counts stepped %+.1f / %+.1f under the run profile; /status moved %+.2f / %+.2f C; '
'the engine moved %+.2f / %+.2f C'
% (r1[0] - r0[0], r1[1] - r0[1], s1[0] - s0[0], s1[1] - s0[1], s1[2] - s0[2], s1[3] - s0[3]))
return 0
if __name__ == '__main__':
sys.exit(main())