Files
forgefirm/forgetest
ScottW514 56af6eaab2 setup.check-envelope: the head goes back to the home, or the run fails
The test's cleanup jogged the head back to the camera home through the
panel's relative jog, the increment taken from the port's position. The
core refused it every time (error:15, "the move would leave the work
envelope"), eight tries each run, and the test logged "the head is not
back at the home" and passed. The takeover that puts the setup record
back restarts the controller, which zeroes the kernel counters where the
head stands, so the baseline read (0, 0, 0) and called the machine
clean. On the bench reference the head was left 10 mm from the home in X
and in Y by every run of 2026-09-23 that got that far (three PASSes and
one FAIL, images 20260922225653, 20260923084705, 20260923220034).

Why the jog was refused: the port reports the step counters, while the
core adds a relative jog to its own parser position. The bed check's
last jogs, sized from the counters, leave the two apart by up to half a
step. The arithmetic reproduces every logged value: the parser held X
60.1 after the answers, the port read 60.099, the check jogged -50.099
toward X 10, so the parser took 10.001, which the step grid (213.33
steps/mm) turned into 2134 steps, read back as 10.003. The test's
return of -10.003 then targeted X -0.002, and a camera home's envelope
begins at exactly 0, so the core refused the whole jog. No product path returns the head by a relative
jog sized from the counters; the panel's Jog card sends fixed steps.

Now the head goes back in one jog from a Grbl client to the home in
machine coordinates ($J=G90 G53, 0.5 um inside the envelope's start,
far under half a step), and the run fails unless the port reads the head
on the home's step. That reading is taken before the restart, because
nothing after it can see a head left out.

Bench reference, image 20260923220034 with the suite file bind-mounted:
a negative control that aims the return 1 mm off the home FAILs with
"the head is not back at the home (0.0, 0.0, 3.08): [0.998, 0.998,
3.08]" while the baseline still says clean; the fix PASSes with
"$J=G90 G53 X0.0005 Y0.0005 F1200 -> ok" and the head at [0.0, 0.0,
3.08]. forgetest's unit tests 454 OK; the coverage lint passes with
--enforce on the image's manifest.
2026-09-23 19:22:10 -04:00
..
2026-09-18 12:14:22 -04:00
2026-09-18 12:14:22 -04:00

forgetest - the ForgeFIRM release acceptance tool

The daemon behind http://<machine>:8090/ on the dev image: runs the acceptance catalog against the machine, keeps the append-only result log, decides which results still apply to the image that is running, exports the release artifact scripts/release.sh gates on, and serves the bench diagnostics page. The contract - catalog, campaigns, fingerprints, inheritance, the gate, the coverage rule - is the Acceptance page of the documentation site.

Run the host tests

cd forgetest
python3 -m unittest discover -s tests -v

Run the daemon on a workstation (against a mock or a manifest file)

FORGETEST_DATA=/tmp/ft FORGETEST_MANIFEST=../tree-manifest.json \
FORGECTRL_URL=http://<machine> python3 -m forgetest --port 8090

scripts/manifest-from-tree.py produces tree-manifest.json from the recipe pins; the coverage lint is python3 -m forgetest.coverage --manifest ....

Environment

Variable Default Purpose
FORGETEST_DATA /data/forgetest results.jsonl, bench.jsonl, token, export/
FORGETEST_MANIFEST /etc/forgefirm-manifest.json the image manifest
FORGETEST_PORT, FORGETEST_HOST 8090, 0.0.0.0 listener
FORGETEST_BENCH_DIR /usr/share/forgetest/bench the installed bench scripts
FORGETEST_BENCH_DATA <FORGETEST_DATA>/bench passed to bench tools: where they keep their data files (with GF_HOST=127.0.0.1 and the panel token in GF_TOKEN)
FORGETEST_MARKER /run/forgetest.active takeover marker
FORGECTRL_URL, FORGECTRL_TOKEN_FILE http://127.0.0.1, /data/forgefirm/panel.token forgectrl client (HTTP; the token authorizes writes from the board)
FORGECTRL_TLS_URL https://127.0.0.1 forgectrl over HTTPS (self-signed, unverified), for the login test
GF_SYSFS_ROOT /sys/glowforge/ kernel module sysfs
GRBL_HOST, GRBL_PORT 127.0.0.1, 23 Grbl TCP

Adding a test

Register it in the subsystem module under forgetest/suite/ with @test(...): id subsystem.name, kind, hardware, mode (the controller mode the test needs; the runner switches to it first), covers, requires, always, steps. The body gets a Context (log, check, fail, prompt, confirm, instruct, sleep, evidence, forgectrl, sysfs, grbl, takeover). Return normally for PASS, raise runner.Failed for FAIL. Then run the unit tests and the coverage lint.