Files
forgefirm/scripts/bench/flow_confirm_drill.py
T
ScottW514 88ec984e28 Audit follow-through: runbook, bench tools, recipes, release tooling
BRINGUP describes the present: the 54-test catalog and its seven-test
always core, the tier counts, the shipped low-temperature gates, the
density floor ($35 = 10), the two local core commits, the ffboot env
write, the aa-offset route, the current bench image, and the bench
measurements the audit asks for (pooled into the next session). The
workstation shell notes and every em dash are gone.

forgetest: the takeover waits for the cloud client too (found by its
command line); the unauthenticated /boot probe names the endpoint's
parameter; the UI prose is American English. Recipes: forgetest
fetches its package directory and init script only and drops
__pycache__ at unpack; the dev image no longer re-adds forgectrl; the
release image's remove list drops the gfui-client the BSP no longer
has; the platform identity strips the kernel's local-version hash
from the modules directory name, so a re-patched kernel keeps its
fingerprints. grblhal restart is stop then start. release.sh --dev
packs the dev image. fixture.sh refuses a readable env file.

Bench tools: the live-fire drills measure the lid-IR baseline before
every run and point at the fire-watch thresholds the engine reads;
one thermistor conversion (gfbench.degc) serves every drill; the six
dated measurement records leave the tool directory; feeder.c names the
two sysfs writes its caller makes.

Host tests: forgetest 258 pass; the coverage lint reports no uncovered
path across 54 tests. Acceptance: forgectrl.auth covers the /boot
probe; update.* cover ffboot and the manifest identity; the runbook
and bench-tool changes have no catalog consequence.
2026-09-02 09:51:23 -04:00

149 lines
4.4 KiB
Python

#!/usr/bin/env python3
"""Bench drill for the flow-check suspicion/confirmation state machine.
Runs ON THE BOARD (scp it over, then: python3 flow_confirm_drill.py).
One continuous M8 session walks the driver through every verdict
transition using real pump-off transients - the same mechanism as a
genuine failure, no threshold games:
check 1 pump on -> verified (baseline behavior)
pump OFF
check 2 pump off -> COOLANT FLOW SUSPECT (+ immediate re-check)
pump ON
check 3 pump on -> suspicion cleared (transient disproven)
pump OFF
check 4 pump off -> COOLANT FLOW SUSPECT
check 5 pump off -> COOLANT FLOW FAULT (consecutive, confirmed;
pump ON or the starved-re-check
escalation if the loop
cannot settle in time)
check 6 pump on -> flow recovered
Prints PASS/FAIL per expectation and DRILL COMPLETE at the end.
Leaves the machine idle: M9 sent, pump on, heater off.
"""
import select
import socket
import time
VERDICT_MARKS = ('flow verified', 'FLOW SUSPECT', 'FLOW FAULT',
'suspicion cleared', 'flow recovered')
# expected substring action after that verdict
PLAN = [
('flow verified', 'pump_off'),
('FLOW SUSPECT', 'pump_on'),
('suspicion cleared', 'pump_off'),
('FLOW SUSPECT', None),
('FLOW FAULT', 'pump_on'),
('flow recovered', 'done'),
]
VERDICT_TIMEOUT_S = 720
T0 = time.monotonic()
def el():
return time.monotonic() - T0
def log(msg):
print('%7.1f %s' % (el(), msg), flush=True)
def pump(on):
with open('/sys/glowforge/thermal/water_pump_on', 'w') as f:
f.write('1' if on else '0')
log('** pump -> %s' % ('ON' if on else 'OFF'))
def temps():
import math
adc_f = 1024.0 * 1.3
rinf = 10000.0 * math.exp(-3380.0 / 298.15)
from gfbench import degc
with open('/sys/glowforge/pic/water_temp_1') as f:
d = degc(f.read())
with open('/sys/glowforge/pic/water_temp_2') as f:
u = degc(f.read())
return d, u
s = socket.create_connection(('127.0.0.1', 23), timeout=5)
s.setblocking(False)
buf = b''
results = []
def send(cmd):
log('>> ' + cmd)
s.sendall(cmd.encode() + b'\n')
def next_verdict(deadline):
"""Pump the socket until a verdict line arrives or deadline."""
global buf
nxt_temps = el()
while el() < deadline:
if el() >= nxt_temps:
nxt_temps += 15.0
d, u = temps()
log(' down=%6.2f up=%6.2f' % (d, u))
r, _, _ = select.select([s], [], [], 0.2)
if r:
data = s.recv(4096)
if data:
buf += data
while b'\n' in buf:
line, buf = buf.split(b'\n', 1)
line = line.strip().decode('ascii', 'replace')
if not line.startswith('[MSG'):
continue
log('<< ' + line)
if any(m in line for m in VERDICT_MARKS):
return line
return None
try:
time.sleep(0.5)
pump(True)
log('--- M8: session start')
send('M8')
for i, (expect, action) in enumerate(PLAN):
line = next_verdict(el() + VERDICT_TIMEOUT_S)
if line is None:
results.append((expect, None))
log('!! TIMEOUT waiting for verdict %d (%s)' % (i + 1, expect))
break
ok = expect in line
results.append((expect, line if ok else 'GOT: ' + line))
log(' verdict %d %s (expected %s)' % (i + 1, 'PASS' if ok else 'FAIL', expect))
if not ok:
break
if action == 'pump_off':
pump(False)
elif action == 'pump_on':
pump(True)
elif action == 'done':
break
finally:
try:
s.sendall(b'M9\n')
time.sleep(1.0)
except OSError:
pass
s.close()
pump(True)
with open('/sys/glowforge/thermal/heater_pwm', 'w') as f:
f.write('0')
log('--- M9 sent, pump on, heater off')
print('', flush=True)
passed = sum(1 for e, got in results if got is not None and e in got)
for i, (expect, got) in enumerate(results):
print(' %d. %-18s %s' % (i + 1, expect, 'PASS' if (got and expect in got) else (got or 'TIMEOUT')), flush=True)
print('DRILL %s (%d/%d)' % ('COMPLETE' if passed == len(PLAN) else 'FAILED', passed, len(PLAN)), flush=True)