Commit Graph
8 Commits
Author SHA1 Message Date
ScottW514 0eb764bf75 Added SPDX 2026-09-18 12:14:22 -04:00
ScottW514 cd00b0d16f Warm the loop by the mixed bulk; record the flow check to the heater's ceiling
flow_warm_validate.py warms in rounds (the heater at 50 percent for three
minutes, off, 45 s of circulation, the two sensors' mean read) and judges
the target on that mixed bulk, not on the upstream sensor beside the
heater, which reached any target within two minutes while the bulk had
barely moved. Run with a 28 C target the loop plateaus at 27.2 C in a
20 C room; six checks at 26.2 to 27.2 C read every verdict right, the flow
band under 11.9 C and the no-flow band over 18.0 C against the 14.4 C
limit. CAMPAIGN-LOG records the run; BRINGUP item 1 keeps only the
button-latch check, the flow check's bands holding from 19 to 27 C.

No catalog consequence: a bench tool and documentation.
2026-08-29 19:37:26 -04:00
ScottW514 89731e654b Record the bench proof on image 20260829190323 and the warm-loop flow check
CAMPAIGN-LOG: the three flowload t1 runs on the new image (judged rise
11.3, 11.1 and 11.8 C with the tube lit through most of each window, the
laser's share on the line), and Test 3, the flow check from a warm loop
(23.6 to 24.9 C baselines, 0 of 6 wrong, the 14.4 C limit 2.25 C above the
flow band and 3.67 C below the no-flow band).

flow_warm_validate.py takes the warm target and the warm-up budget as
arguments (defaults 28 C, 20 min), and the bench page passes them; the
warm-up still judges on the upstream sensor beside the heater, which is
why this run's baselines stopped near 25 C (BRINGUP item 1).

BRINGUP: item 1's open half is the loop above 25 C; item 22 holds what
remains of the flow check under load.

No catalog consequence: a bench tool's arguments and documentation; no
runtime behavior of the release image changes.
2026-08-29 15:55:21 -04:00
ScottW514 cd8a01a3d9 bench: every board-runnable tool ported to the bench page
The remaining bench diagnostics run from forgetest's #bench tab. The
tools that also run from a LAN host share scripts/bench/gfbench.py:
GF_HOST names a remote machine (host mode, sysfs through ssh, Grbl and
forgectrl over the LAN); unset, the tool runs on the board itself
(local mode, sysfs directly, everything on 127.0.0.1), which is how the
page runs them - with GF_HOST=127.0.0.1, the panel token in GF_TOKEN
and their data files under <data>/bench/ (FORGETEST_BENCH_DATA). The
helper also reads a machine setting from forgectrl, or from the settings
file on the board while forgectrl is stopped.

Ported: pwm_sweep / pwm_hold (scope = a takeover; the latch relocked,
the write refused if FIRE or LASER_ON reads active), pwm_stream_test
(PASS/FAIL exit), flow_characterize, flow_recheck_char,
flow_warm_validate and flow_matrix (takeovers: forgectrl owns the
thermal hardware, so the page's takeover replaces the tools' own
controller stop/restart, whose command line predated the supervisor;
results and logs in the bench data directory), flow_sustained,
fan_test, temp_calibrate (dry; watch bounded in seconds; the threshold
and the coolant conversion from the shared code), flow_escalate_drill
(cool_confirm_max_s shortened through forgectrl's settings for the
drill and restored; the setting's minimum is the default budget), and
live_fire_drills (<drill> [S] [F], all six drills, host from GF_HOST,
token from the board). flow_matrix joins the registry. What stays
unported cannot run against the machine at all: the two null-sink CI
harnesses and the .puls decoder.

Runner: a scope tool runs inside the takeover wrapper; the bench
environment above is passed to every tool. Tests: test_bench_registry
(registry <-> scripts/bench consistency, every ported tool builds its
command line, every script compiles, gfbench host/local modes) and the
server test (scope tool takeover, the environment reaching the tool).
Local mode smoke-run on the bench (temp_calibrate watch, setting, token)
from /tmp, removed after.

No catalog consequence: bench tools are not image components (dev-only
forgetest); the acceptance catalog is unchanged.
2026-08-16 16:28:39 -04:00
ScottW514 03947cd94c bench: run flow_sampler.py from the installed bench tools, not /data
The dev image installs the bench tools under /usr/share/forgetest/bench/,
so flow_matrix.py and flow_warm_validate.py invoke the board-side sampler
from there instead of a hand-copied /data/flow_sampler.py; the README
follows. Bench-tool path change only, no machine behavior involved.
2026-08-16 16:09:07 -04:00
ScottW514 ff117c4f6b bench: reach the board through a configurable ssh client; document every tool
The host-side coolant and fan tools call the ssh on PATH, or the client
named by GF_SSH (a wrapper such as a WSL distro's ssh), instead of a
fixed wrapper. The bench README lists every committed tool and data
file, and explains how the coolant-flow fire-gate threshold was
derived from the committed flow-matrix data and how to re-run that
derivation on another machine.
2026-08-15 06:12:39 -04:00
ScottW514 cc927aca5f Add laser-safety and regulatory documentation; scrub bench identity
- LIGHTBURN.md: mandatory "Before you cut" safety section; the
  walkthrough now reflects the firing machine (dry runs need the
  layer output off or M5; live first-cut instructions); the homing
  entry documents homing_mode and the gfcloud method; the machine
  address is a placeholder.
- README.md: condensed safety section linking the full text and the
  regulatory notes.
- INSTALL.md: "Regulatory and legal" section ahead of the install
  steps; routine updates route through the panel updater rather than
  the installer.
- BRINGUP.md: the release signing key is described as held offline
  (no on-disk path); bench address and credential notes removed;
  Next-work item 7 corrected (the installer embeds the production
  release key); status entry for audit remediation Phases 0-1; the
  GATE A kernel drills join the pending image-flash checklist.
- bench scripts: the target host comes from GF_HOST (or argv) instead
  of a hardcoded address.
- laser_stream_test.py: per-session controller runs with a hermetic
  cooling-verdict publisher; new assertions that every stream
  terminates with FIRE clear (including M3 held to stream end) and
  that no FIRE bit rides a zero-step gap; a cycle-churn session
  exercises the stop/start seams.

Audit findings D-1, D-2, D-3, D-5, D-10, D-12, B-10, and the harness
half of D-4/G-1.
2026-08-14 15:38:24 -04:00
ScottW514 f92147093e Flow-detection experimental record and bench tooling
Adds the design matrix and its supporting tools, and records in BRINGUP
what the 60-run matrix overturned: sub-40-percent duty mimics flow
(three of five dead-pump trials looked healthier than a working pump),
the operating point and threshold now rest on 25 pooled observations,
periodic re-checks are thermally free with the fans running, and the
settle gate closes a bench-proven miss. Also records what is NOT yet
validated - warm-loop baselines and behaviour under laser heating - as
first-light commissioning items.
2026-08-02 23:51:31 -04:00