- Controllers stop at K80, before forgectrl at K90: runlevel 0/6 no
longer tears down the cooling engine, fire gates, and broker while a
controller may still be executing a job.
- The grblhal/gfcloud init scripts are real emergency levers: stop
routes through the supervisor (POST /controller/stop - a bare pkill
was safed and respawned seconds later), start resumes supervision,
status exists, and the pkill fallback matches full executable paths
instead of truncated names or bare substrings.
- slotmigrate: the partition grow gets the same 2048-sector tolerance
as the filesystem branch (an exact compare rewrote the MBR at S02 on
every boot on disks where the grow cannot land on the last sector),
verifies it made progress, and the resize2fs retry is bounded at
three attempts with the counter kept on p3 itself.
- Installer: archive product/platform are verified after the signature,
and a validly signed OLDER release now requires an explicit yes
instead of installing as a silent downgrade. All predictable /tmp
paths in the installer and ffboot are mktemp now.
- release.sh rejects multiple positional versions (the last one used to
win silently) and a release without factory-era verification dies
unless explicitly bypassed; mkfw.sh refuses to pack when the public
key for the post-sign self-check is missing.
- forgefirm-logrotate: size-capped rotation (boot + hourly) for the
/data logs - a full /data breaks settings, update staging, and the
controllers own writes.
- Bench build scripts derive every path from their own location or
FF_SRC_TOP/FF_BUILD_TOP and log to mktemp files.
The controller lifecycle belongs to the forgectrl supervisor (it
spawns the selected controller as a direct child); the init script no
longer starts grblHAL and remains only as a manual emergency stop.
The init script consults controller_mode in /data/forgefirm.conf:
'cloud' (once that mode exists, with its own service reading the same
key) keeps grblHAL down; grbl, unset, or a missing config starts it.
Board-verified both ways: cloud in the conf leaves the controller
stopped with a clear message, grbl starts and serves normally.
gitsm-pinned build of the controller with a sysvinit script (defaults 92, after forgectrl), installed in both images. Reboot-verified on the bench: controller and forgectrl come up unattended and Grbl answers on TCP:23.
ScottW514