Commit Graph
65 Commits
Author SHA1 Message Date
ScottW514 8ba998c3ef Retire next-work item 3: the K-11 badly-answering head is proven
A head reset (its own 0xc9<-0x5a register) made the present head NAK
through its reboot; the witness reads errored (K-11 propagation) with no
spoofed positive, and the head recovered on a driver rebind
(CAMPAIGN-LOG has the drill). BRINGUP: the last physical-evidence
negative closes, items 4 and up move down one.
2026-08-31 15:43:26 -04:00
ScottW514 94f7c23ade Item 3: the failed-head-capture negative is proven; the fault note drops
A busy capture node made the real head-image path fail with the measure
laser armed; the laser ended at 0 and the camera engine recovered
(CAMPAIGN-LOG has the drill). The STATE_FAULT-recovery note leaves the
item by operator decision. What remains is the K-11 case, one bench
slot.
2026-08-31 15:32:33 -04:00
ScottW514 99902a1579 Retire next-work item 3: the shared-services polish is closed as a set
Diagnostics run as an engine mode behind cool_diag_take/release, the
HTTP surface carries its accept caps with bounded camera setup
children, and the busy-state arbitration is declined with its reasoning
(CAMPAIGN-LOG has the proof runs and the two cross-check lessons the
queue taught). BRINGUP: the item closed, items 4 and up move down one.
2026-08-31 15:13:08 -04:00
ScottW514 33461556c3 Retire next-work item 6: the SDIO watch is clean
97 boots across 16 days of persisted kernel logs carry zero SDIO CRC
failures against the pre-fix baseline of one in 49 minutes; the
factory-exact uSDHC pads hold and the 25 MHz cap stays unneeded.
Items 7 and up move down one.
2026-08-31 13:56:10 -04:00
ScottW514 4e78ef03d7 BRINGUP: trim the top of next work
Limit-switch homing is its one sentence. Cameras holds only the
untested 8 MP sensor's questions; the emulator homing-image smoke moves
to the acceptance follow-through, where the tool work lives. The cloud
item closes as a status recitation: its facts live in CLOUD.md, and the
one open question rides the 8 MP first light. Items 4 and up move down
one.
2026-08-31 13:52:39 -04:00
ScottW514 fe977c0dcc Retire next-work item 1: the fire watch is armed on the bench
The factory-shaped watch is implemented, host-tested and bench-proven
with the lamp as the flame stand-in (CAMPAIGN-LOG has the run, the
fault-class mapping and the recorded interpretation). BRINGUP: the item
closed, items 2 to 18 are now 1 to 17, the references follow, and the
facts bank reads the armed posture. Pin forgectrl for its doc fix.
2026-08-31 13:48:53 -04:00
ScottW514 a3d921b7ee Retire next-work item 1: the TEC drive is on the bench
TEC handling is implemented, host-tested and proven at the GPIO
(CAMPAIGN-LOG has the run and the CMet/CMdt correction: readings, not
setpoints; the defaults are chosen). BRINGUP: the item closed, items 2
to 19 are now 1 to 18, the five cross-references follow.
2026-08-31 12:59:10 -04:00
ScottW514 97b10683c2 Retire next-work item 1: the low-temperature gates are on the bench
The coolant floor and the warm-up gate are implemented, host-tested and
bench-proven (CAMPAIGN-LOG has both runs, the heater-slug lesson
included). BRINGUP: item 1 closed, items 2 to 20 are now 1 to 19, the
six cross-references follow, and the facts bank carries the slug fact.
2026-08-31 12:35:37 -04:00
ScottW514 85d266e572 Retire next-work item 1: the gap question is answered from the chain
The button latch is SET by lid-open or the SoC lock and RESET by the
button only; the charge-pump watchdog feeds HV_ENABLE, not the latch.
A kernel-run gap inside an armed job drops HV_ENABLE and leaves the
latch alone, and the next run has HV_ENABLE back before its first step.
No keepalive.

laser.emission-witness carries a G4 P2 between the second and third
sides of its square and checks cnc/button_latch clear in every armed
sample, HV_ENABLE dropped across the dwell and back with emission after
it; the operator confirms all four sides.

BRINGUP: item 1 removed, items 2 to 21 are now 1 to 20, the five
cross-references follow, the flow-band sentence is in the facts bank.
CAMPAIGN-LOG: the answer, the retired item, and the unattended set run
green on the hot-deployed board (campaign c-20260831151846).
2026-08-31 11:37:53 -04:00
ScottW514 a73ee9c6bf docs: lens shading resolved from the factory rootfs
The factory image carries a register loader that nothing calls, the app
references an apply script the rootfs does not have, and the OV5648
driver has no regs attribute. No shipped machine applies a per-unit
shading table. BRINGUP item 6 drops the claim; CAMPAIGN-LOG has the
search.
2026-08-31 10:47:31 -04:00
ScottW514 38886d5832 docs: the bench pass on image 20260831141210
CAMPAIGN-LOG: the rail policy homing pass (gfhome homed, jogs after the
resume, one 40V on at boot) and the /cool/status drills (three dark
sessions and an M8/M9 session with no smoke phase, armed false).
2026-08-31 10:27:20 -04:00
ScottW514 c01699ee94 docs: the 2026-08-31 pass over the small items
CAMPAIGN-LOG: the rail policy, the /cool/status changes, the armed-kill
placement, the image trims with the 20260831130656 manifest, the lid IR
lamp step, the SDIO count, the lens-shading search, the debug-kernel
assessment, and the bench cleanup; the four closed items in the
superseded notes.

BRINGUP: item 18 closed (the trims landed), items 19 to 22 are now 18 to
21; the release rootfs size fact reads the measured 89 MiB.
2026-08-31 10:19:20 -04:00
ScottW514 431f0f29fa Close the laser power model item; add the side-by-side chooser
The corner rolloff's right value is per machine (this bench settled at
1.5 against the shipped default of 2), so the commissioning item gains
a side-by-side chooser: the same corner-heavy pattern cut at several
settings, the operator picks the best by eye, Apply writes the winner -
with the dose-curve recorder as the first piece of that tool family and
its template. With that, everything the laser power model item held is
answered or homed: its conclusions live in the Laser control section
and the facts bank, its dated record in the CAMPAIGN-LOG, and the
tree-root working file is deleted per its own charter. Next work item
16 closes; the later items renumber down by one.
2026-08-30 22:21:37 -04:00
ScottW514 d612c0099a Prove the density-only model; record the rasters and the decision
The stream harness keeps the analog rendering as the host-test
conservatism reference (rule 13's mask, the duty ladders) and drops the
M101 switch sessions; rule 18 stays as the derived-floor proof, now
satisfied from boot by the precompute. The lifecycle harness's
state-files scenario asserts the derived floor is in $$ before any arm.
The catalog's laser.power-model-switch goes and laser.power-floor reads
the one floor key with no M-code needed. The mswitch drill goes; the
m4corner drill becomes a single density pass; the dpatch drill returns
to density only.

The CAMPAIGN-LOG records the first rasters (254 and 508 DPI grayscale
wedges: tonality held to ~14 pulse slots per pixel, no dither artifact,
one benign stale-verdict suppression under CPU starvation) and the
decision that ends the analog mode - the strike transient fires a spot
at every beam-on, and the finish comparison found no advantage. BRINGUP,
LIGHTBURN, MOTION and SAFETY describe the density-only present.
2026-08-30 19:41:50 -04:00
ScottW514 917b4bb55e Prove the controller's published state files
The lifecycle harness gains the state-files scenario: with GF_STATE_DIR
at the session workdir, grbl.settings carries the $$ view and follows
the derived floor through an M101 switch and its M2 revert, and
grbl.state follows the sender connection (a reconnect bumps the
generation), the armed window and the dose model, with ts_mono
advancing. The panel-serves catalog test asserts the /status grbl block
in GRBL mode with a live controller (fresh age, state, sender, laser,
modals) and GET /grbl/settings, and its covers name the publisher and
the serial layer; the glowforge_status.c covers entry selects nothing
until the grblHAL pin moves past the commit that adds the file. The
CAMPAIGN-LOG records the build and its proof; BRINGUP describes the
mechanism.
2026-08-30 15:59:56 -04:00
ScottW514 3025996c86 Prove the M101 dose-model switch; record the judged dose curves
The stream harness gains rules 18 to 21: the floor is derived from the
selected model's config key at the arm and a typed $35 is overwritten;
M101 switches the rendering exactly at the boundary in both directions
with no continuous FIRE at full duty across it; a refused switch (the
spindle on) leaves the stream unchanged, and the harness resyncs with
an empty line because the core skips G-code after an error until the
sender resyncs; M2 reverts a program-scoped switch and Q1 holds. The
analog sessions pin laser_floor_analog at the density floor so the
existing duty expectations stand, and the density ladder's unfloored
run moves from a chained $35 write to the laser_floor_density key.

The catalog's laser.power-floor becomes model-aware: it reads the
configured model and the floor keys from forgectrl, switches to the
configured model with M101 so the derivation runs without a fire, and
expects $35 to be that model's floor. The new laser.power-model-switch
switches to each model with the spindle off, checks the reported
message and $35 after each switch, and checks the M2 revert. The new
mswitch bench drill runs the switch on the machine in one armed run.

Docs follow: BRINGUP's Laser control section describes the switch, the
derived floors and the measured dose response of both models; the
MOTION settings table gains the five keys; LIGHTBURN gains a Power
models section and drops the stale 30 percent floor advice; SAFETY
names the switch's refusal rule; the CAMPAIGN-LOG records the judged
depth-witness runs of 2026-08-30 and the switch's host and bench proof.
2026-08-30 15:08:34 -04:00
ScottW514 cd00b0d16f Warm the loop by the mixed bulk; record the flow check to the heater's ceiling
flow_warm_validate.py warms in rounds (the heater at 50 percent for three
minutes, off, 45 s of circulation, the two sensors' mean read) and judges
the target on that mixed bulk, not on the upstream sensor beside the
heater, which reached any target within two minutes while the bulk had
barely moved. Run with a 28 C target the loop plateaus at 27.2 C in a
20 C room; six checks at 26.2 to 27.2 C read every verdict right, the flow
band under 11.9 C and the no-flow band over 18.0 C against the 14.4 C
limit. CAMPAIGN-LOG records the run; BRINGUP item 1 keeps only the
button-latch check, the flow check's bands holding from 19 to 27 C.

No catalog consequence: a bench tool and documentation.
2026-08-29 19:37:26 -04:00
ScottW514 9bfdba44c8 Record the calibrate tool's accepted run on image 20260829220329
CAMPAIGN-LOG: aa-offset-calibrate with its 3 s at 8 Hz sampling reads
16.2 counts with a spread of 4.5 over six edges, the value already
applied; the compensation's whole path stands on the bench. BRINGUP item
21 keeps only a second machine's value and the lit-tube toggling.

No catalog consequence: documentation.
2026-08-29 18:16:07 -04:00
ScottW514 e32c86fb10 Pin forgectrl 42cdb71; add the coolant offset check; record the compensation on the bench
The pin carries the calibrate tool's sampling fix (3 s at 8 Hz a side).
aa_offset_check.py proves the correction on a machine: M8 brings the fans
to the run profile, dark, while the raw coolant counts, /status and the
engine's readings are averaged before, during and after; it turns the
flow check off for its session and restores it. On the bench page as
aa-offset-check. CAMPAIGN-LOG records the tool's first run, the applied
value (16 counts) and the proof: the readings held within 0.1 C under
the run profile where they dropped 1.0 C uncorrected. BRINGUP item 21
names what remains.

No catalog consequence: a bench tool and records.
2026-08-29 18:02:46 -04:00
ScottW514 8831d9b20e Pin forgectrl f9b4893: the air-assist ground shift off the coolant readings
The pin carries the compensation (cool_aa_offset_counts, the
aa-offset-calibrate diagnostic, the panel's Apply); verified with
bitbake -c fetch. The catalog gains cooling.aa-offset-calibrate, which
runs the tool and checks its recommendation and spread.

scripts/bench/offset_probe.py is the differential probe that found the
source: one actuator switched at a time with both sensors at 25 Hz
(survey), the air-assist duty ladder, the gantry jogging under the fan,
and an armed dark dwell. CAMPAIGN-LOG records the four probes and the
result; BRINGUP item 21 names the setting and the calibrate as what
remains on this machine, and item 23 opens the initial commissioning
procedure.

No catalog consequence beyond the new case: a bench tool and records.
2026-08-29 17:36:02 -04:00
ScottW514 61b68c387c Add cooling.flow-under-load: the flow check with the tube lit through its window
A live catalog case: two 30 x 4 mm fills at full power on the press, the
window held open until the engine's flow verdict lands in the forgectrl
log, then M2 and the head brought back. PASS needs a verified line with
the laser's share on it (at least 0.3 C: the window and the fire
overlapped) and the judged rise at least 1 C under cool_flow_rise; an arm
refused by a gate names the gate. Passed on image 20260829190323
(heater rise 11.9 C judged, laser 0.6 off 12.5).

CAMPAIGN-LOG records the run and the day's two air-assist gate holds (a
bench connection, reseated); BRINGUP item 21 names the case.

Catalog: the case covers forgectrl src/cool.* and its neighbors; a new
test, so the manifest's coverage widens rather than moves.
2026-08-29 16:39:03 -04:00
ScottW514 5c282ce167 Add the senderchg and overrun bench drills; close BRINGUP item 20
Two live-fire drills in live_fire_drills.py: senderchg drops the sender
mid-line with the tube lit, reconnects and expects the next laser-on to
prompt again; overrun writes a 93-line fill at once into a running job
and expects the report, the alarm, the disarm and a fresh prompt after
$X. Both read hv_current and the thermopile for the instant emission
ends and open their "nothing lit" window 2.5 s after the event, since
laser_on_sampled is a one-second window count. Both passed on image
20260829190323; CAMPAIGN-LOG records the runs.

BRINGUP item 20 (the arm skipped on a stale spindle state) closes: fix on
the image, host and bench proven, covers in place. Its text moves to the
superseded notes; items 21 to 23 are now 20 to 22.

No catalog consequence: bench drills and documentation.
2026-08-29 16:05:59 -04:00
ScottW514 89731e654b Record the bench proof on image 20260829190323 and the warm-loop flow check
CAMPAIGN-LOG: the three flowload t1 runs on the new image (judged rise
11.3, 11.1 and 11.8 C with the tube lit through most of each window, the
laser's share on the line), and Test 3, the flow check from a warm loop
(23.6 to 24.9 C baselines, 0 of 6 wrong, the 14.4 C limit 2.25 C above the
flow band and 3.67 C below the no-flow band).

flow_warm_validate.py takes the warm target and the warm-up budget as
arguments (defaults 28 C, 20 min), and the bench page passes them; the
warm-up still judges on the upstream sensor beside the heater, which is
why this run's baselines stopped near 25 C (BRINGUP item 1).

BRINGUP: item 1's open half is the loop above 25 C; item 22 holds what
remains of the flow check under load.

No catalog consequence: a bench tool's arguments and documentation; no
runtime behavior of the release image changes.
2026-08-29 15:55:21 -04:00
ScottW514 9d9f235219 Add the sender-change and RX-overrun harness scenarios and the day's records
laser_lifecycle_test.py gains sender-change-mid-job (a laser-on against a
window closed while the spindle was on must prompt again) and rx-overrun
(a job written past the RX ring is reported, stopped in alarm with the
window closed, and a clean job arms after it). The flowload drill's
verdict parser accepts the engine's laser-share suffix.

BRINGUP: item 20 holds only the owed work; item 21 opens the mid-job
sender-change discussion with the Grbl expectation; item 22 is the flow
check under a lit tube; item 23 is the power-good line's meaning.
CAMPAIGN-LOG records the driver fix and the flow-check reading, both
host-proven.

No catalog consequence: harness scenarios and documentation; no runtime
behavior of the release image changes in this commit.
2026-08-29 14:58:21 -04:00
ScottW514 b5de7cda9d Add the flowload drill and record the flow check under laser load
The flowload drill in scripts/bench/live_fire_drills.py runs the two tests
of the flow-check plan: t1 fires two CW fills on the press with the check
at its defaults, t2 fires one fill of a chosen length with the check off,
and fit reads rise against dose over the t2 records with the ADC offset
steps masked. The sampler adds the heater output, /cool/status is polled
at 1 Hz with the fan gates, and every controller reply is kept. The job
is fed against the RX buffer's free count, M5 is acknowledged before a
run, a run is refused while the window is armed, and M2 is acknowledged
and the window's close is waited for.

BRINGUP gets item 20: the arm at the first laser-on is skipped while the
driver's spindle-state record reads on, the record is not cleared on
disarm, and the serial layer drops bytes on a full RX ring, so a job with
a lost M5 lets the next job run unarmed. CAMPAIGN-LOG records the Test 1
and Test 2 runs and their numbers.

No catalog consequence: a bench drill on the dev image and documentation;
no runtime behavior of the release image changes.
2026-08-29 13:54:41 -04:00
ScottW514 533ae7e46d Move the build, release, and acceptance docs to the documentation site
The documentation site, docs.forgefirm.org, is the one home for the
developer documentation. BUILD.md, kas/README.md, and docs/ACCEPTANCE.md
are on the site under Developers, and they are deleted here. Every
reference points at the site: README.md, BRINGUP.md, UPDATE-SYSTEM.md,
the kas configuration comments, release.sh, the CI workflow comments, and
the releases, forgetest, and bench READMEs.

BRINGUP.md: "Next work" item 16, step timing under CPU contention, is
closed; the video work resolved it. The items after it are renumbered.
CAMPAIGN-LOG.md records the closure.

Documentation and comments only. No layer content changes, so the
manifest identity of the next image does not change. No catalog
consequence.
2026-08-26 10:00:42 -04:00
ScottW514 fff0980079 Laser: the rapids after an M5 ship dark and the next job fires; the performance-curve drill
Stream harness rules 16 and 17 with their sessions: an M5 executed with
the planner drained and the kernel run over must darken the rapids that
follow it (m5-idle), and a job whose M3 runs at the level the previous
job ended at must still fire its first cut (next-job). The second rule
is the core's contract: set_state records the rpm and the per-segment
update is skipped while it is unchanged, so the driver's set_state is
the only thing that can light that move. Both sessions run under both
dose models; the bench build that went dark on its second job fails
next-job with one fire span.

Bench drills: pcurve (a per-level ladder of 100 mm lines read from the
HV current and the head thermopile at 25 Hz, with the instrument checks
and the JSON record) and m5dark (one line, M5, two rapids, judged on the
current trace and laser_on_sampled until the armed window closes).

Catalog: laser.m5-rapid-dark, a live test of the M5 case (46 tests; the
counts in BRINGUP follow). CAMPAIGN-LOG carries the day's record: the
two curve ladders, the defect pair, the root cause, the host and bench
proof.
2026-08-25 17:41:45 -04:00
ScottW514 9b4ff7e0f8 docs: the SoC under a full core, measured; the heatsink question closes
CAMPAIGN-LOG gains the 2026-08-24 drill: five minutes of openssl speed on
the one core over the live camera stream, 30 C chassis, plateau 70.8 C
with no throttle and every cooling device at state 0. BRINGUP's facts bank
drops its open question (whether ForgeFIRM's load wants the heatsink the
factory never fitted) for the measured fact: 14 C of headroom to the
passive trip under full load, a hot-chassis case above roughly 44 C.

Docs only, outside every layer; no acceptance consequence.
2026-08-24 20:13:35 -04:00
ScottW514 f90c7c01a2 docs: the release authorized on dev 20260824230512; the kernel trim, the video offload and two working files close into the log
The attended nine passed after the unattended 36, so campaign
c-20260824231028-b7ca closed 45 of 45 from nothing and authorizes the
image. BRINGUP now describes the present: the 45-test catalog with the
bench actuator, the latest campaign, the board-only kernel's shape in the
facts bank (the performance governor, the SDMA clock ownership,
pstore/ramoops, MemTotal), the GPU stream path as the proven default.
Items 20 and 21 close; item 12 keeps only its leftovers and item 13 the
first release; item 16 records the hog case passing and the stream-live
drill still owed; a new item 20 carries the image trims the kernel review
left on the table.

CAMPAIGN-LOG gains the dated record of the attended run and, under the
superseded notes, the closed items as they stood plus the acceptance
burden plan and the kernel configuration review verbatim; both tree-root
working files are deleted.

No catalog consequence: documentation only.
2026-08-24 19:53:38 -04:00
ScottW514 243320f65d ulfius: client_address carries the whole peer sockaddr; forgectrl.auth asserts the loopback report is accepted
The dual-stack listener reports every peer as a sockaddr_in6; ulfius
2.7.15 copied sixteen bytes of it, so forgectrl's loopback-only cooling
channel refused the controller's every report (403 loopback only) and
the engine never saw a run or an armed window. The recipe carries the
patch: a sockaddr_storage allocation and a copy of the family's length,
in the dispatcher and in ulfius_copy_request.

forgetest: forgectrl.auth asserts POST /cool/state from loopback -> 200
beside the LAN 403, and covers src/peer.*. BRINGUP item 21 and the
campaign log record how the campaign on dev 20260824215906 found it.
2026-08-24 19:02:52 -04:00
ScottW514 4d3d173445 forgetest: image.health asserts the SDMA clock enable count; the gated engine recorded
The check reads /sys/kernel/debug/clk/sdma/clk_enable_count and fails
below 1, naming the fault directly instead of the free-space mismatch it
surfaced as after the 150 s settle. BRINGUP item 21 describes the fault
and the fix; CAMPAIGN-LOG carries the record of how it was found.

Covers: image.health already maps kernel-module-glowforge/** and
linux-fslc/**.
2026-08-24 17:51:18 -04:00
ScottW514 dc43ccf3bf docs: IPv6 proven end to end (CAMPAIGN-LOG, BRINGUP item 21)
With the access point's RA and DHCPv6 off, the board took the firewall's
lease; every service answered on the global address from another VLAN
and the board reached the IPv6 WAN gateway.

Docs only; no catalog consequence.
2026-08-24 16:42:19 -04:00
ScottW514 76906f3aef docs: the second DHCPv6 responder (CAMPAIGN-LOG, BRINGUP item 21)
The missing GUA was not the firewall: its DHCPv6 server advertises an
address, but an access point on the bench VLAN still runs RA and DHCPv6
in server mode, its Advertise with nothing to give arrives first, and
busybox udhcpc6 keeps the first Advertise it sees. Dev 20260824201945
carries patch 0015 and the last stray dmesg line is gone.

Docs only; no catalog consequence.
2026-08-24 16:38:17 -04:00
ScottW514 57b428ebd4 docs: the second kernel round on the bench (CAMPAIGN-LOG, BRINGUP item 21)
The 2026-08-24 second-round record on dev 20260824200726: the dmesg
lines gone, the UP kernel on the performance governor, the two-file
WL18xx firmware set, every port answering over IPv6 on the ULA, the
export, and the two leftovers (no GUA from the DHCPv6 server, the NVS
loader line that patch 0015 removes). Item 21 says what remains.

Docs only; no catalog consequence.
2026-08-24 16:19:06 -04:00
ScottW514 dd6f459d7b docs: kas README is build procedure; status moves to BRINGUP and the log
kas/README.md keeps the build, lockfile, pin and release procedure and a
short build-time facts list; its push/release checklist and Scarthgap
migration backlog are archived verbatim in CAMPAIGN-LOG ("Superseded
status notes"). The real-time argument (PREEMPT, why PREEMPT_RT is not
selectable or needed) joins the BRINGUP hardware facts bank next to the
ring measurements it rests on; the camera pointers go to the 0011-0013
patch headers; the image recipe's gfui-client comment drops its README
pointer.

Docs and a recipe comment only; no catalog consequence.
2026-08-24 14:58:09 -04:00
ScottW514 cb9cd53bda docs: the kernel built for one board (BRINGUP item 21, CAMPAIGN-LOG)
BRINGUP gains Next-work item 21, the kernel trim and what it still owes
(a GRBL job and the acceptance campaign); CAMPAIGN-LOG records the
2026-08-24 review, the trim, and the bench drill on dev 20260824164619
through the forced-panic read-back from pstore.

Docs only; no catalog consequence.
2026-08-24 14:17:48 -04:00
ScottW514 9887606cfc forgectrl pinned at the browser-proven H.264 view; jog coexistence in the record
The pin moves to forgectrl d97cb35: zero-based fragment timestamps and
the panel's clamped live-edge seek, the two faults MSE playback in a
real browser surfaced. CAMPAIGN-LOG carries the session record,
including the coexistence drill (a jog at commanded feed under both
live streams, underruns unmoved, planner buffer full). BRINGUP item 20
is down to one line: the full acceptance campaign on an image carrying
this pin.
2026-08-24 10:29:01 -04:00
ScottW514 62992fbd7d forgectrl pinned at the two-frame pipeline: ~14 fps on the GPU path
The pin moves to forgectrl deee6a1: the render overlaps the previous
frame' copies and encodes behind an EGL fence, measured 13.8 fps
single-viewer at ~14 percent CPU and 9.8 fps with both stream types
served at once, luma bit-clean throughout. CAMPAIGN-LOG carries the
dated record; BRINGUP item 20 is down to MSE playback, the
coexistence drill, and the campaign.
2026-08-24 09:59:32 -04:00
ScottW514 24dd2b49f6 forgectrl pinned at the 64 ms render; frame skip proven; the record
The pin moves to forgectrl 2d59d78: the chroma passes point-sample
instead of box-averaging, taking the GPU render from 140 ms to 64 and
the stream to ~9 fps at ~7 percent CPU, with luma measured bit-clean
against the CPU path (which also retired the bottom-row artifact).
The CSI hardware frame skip is live-proven with the GPU path and is
the recommended low-CPU configuration. CAMPAIGN-LOG carries the dated
second-session record; BRINGUP item 20 now lists the render-encode
overlap as the path to 15 fps, then MSE playback, the CPU measure,
coexistence, and the campaign.
2026-08-24 09:34:51 -04:00
ScottW514 904dfb4acb forgectrl pinned at the bench-proven GPU path; the session's record
The pin moves to forgectrl 6614833: the five hardware corrections from
the GPU demosaic's first bench session (surfaceless EGL config, ARGB
render targets, GR88 raw import, the ipu_copy stride-fix crop between
the GPU and the CODA, the chroma mirror width). CAMPAIGN-LOG carries
the dated record of how each was found; BRINGUP item 20 now separates
what that session proved (the full GPU -> IPU -> VPU path serving
correct frames, H.264 as valid fragmented MP4 on hardware, texture
limits, slot fit) from what remains (the 140 ms render, the bottom
row, MSE playback, the CPU measurement, frame skip, coexistence, the
campaign).
2026-08-24 09:11:50 -04:00
ScottW514 e5fa4445c0 BRINGUP: the service protocol proven by the emulator; CAMPAIGN-LOG 2026-08-23
Dev image 20260823161333, campaign c-20260823161923-0dd7, 44 of 44,
release authorized. The cloud split of the acceptance plan is complete:
the protocol by the emulator with only the app to drive, the machine's
print behavior by the offline service, the two together by one real
print, and the service's hunt paid only where it is the subject.
2026-08-23 12:38:41 -04:00
ScottW514 0cb9044e1d forgetest: the offline jobs removed after each test; the record of the first offline campaign
Every offline test now removes the jobs it wrote under /tmp/forgetest
on its way out (the bench rule: nothing left behind in the session that
put it there). CAMPAIGN-LOG gets the 2026-08-22 entry for dev image
20260822232347: the offline service dry-checked, then campaign
c-20260822233344-08de, 13 run and 43 of 43 with the four offline tests in
5.5 minutes, and what the machine said under it. BRINGUP: the offline
service is done and bench-validated.
2026-08-22 19:59:36 -04:00
ScottW514 60db95634b docs: the first campaign with the operator's part cut down
CAMPAIGN-LOG: the 2026-08-22 entry for dev image 20260822204234 - the
three harness findings (the jog witness, the fading button LED, the
duplicated app cancel), the implementation-hash change they exposed,
and campaign c-20260822220701-a1c0: 43 of 43 from nothing, the 16
attended tests in 19 minutes, with what each new witness read on the
machine. BRINGUP: bench-validated, the latest campaign, the hash rule.
2026-08-22 18:48:09 -04:00
ScottW514 58d1ac4746 The envelope's close-out image: 18 of 18, and what the new lines said
Dev image 20260822182931 (forgectrl b27398a, python3-gfhardware e65cfc2):
every unattended test PASS. The record keeps what the instrumentation
said on the machine: the status temps with the SoC die, the run-end
range line with all three sensors, and the cloud client's first counted
gap line on a live hunt header (30 declared ignored, 49 undecided), so
the next decision on the undecided families starts from a number. Also
the stale-layer build that was stopped and rebuilt on the way.
2026-08-22 14:48:47 -04:00
ScottW514 6458f6aec0 The ceiling at its off end stands with the default critical line
forgectrl pin 368fd0c: the critical-line cross-check binds only while the
ceiling is a gate. cooling.critical-tier pins that a POST setting the
ceiling to its off end is accepted with the default line (the unit fake
mirrors the exemption); CAMPAIGN-LOG records the gate-off failure on dev
image 20260822165832 that found it, and the critical-tier pass.
2026-08-22 13:43:36 -04:00
ScottW514 9fae47cf14 The critical tier proven on a rising loop; the board temperatures watched
forgectrl pin 76115fd: the chassis LM75 and the supply sensor ride /status
as temps (degrees and a raw count), the engine ranges them over every run
session into one run-end line, and a critical fault that clears with its
session yields the reason to the standing hold.

Bench: critical_tier_drill.py (a bench tool now, registered as
critical-tier) sets the ceiling, the resume gate and the critical line a
few tenths above the live upstream reading and lets the engine's own
flow-check heater warm the loop through them inside one M8 session;
temp_calibrate.py gains supply-watch, supply-point and supply-fit for the
supply sensor against a thermometer on its heatsink, the fit shown beside
UAPI.md's unverified guess.

Catalog: cooling.gate-off checks the /status temps fields and the run-end
board-temperature line (the unit fake mirrors both, one new failure
case); cooling.critical-tier checks the reason after a faulted session.

Docs: CAMPAIGN-LOG entries for cooling.critical-tier on dev image
20260822154257 and the warm-loop drill (OVERTEMP at 10 s, CRITICAL at
14 s, the fault ending with the session); BRINGUP item 19, the facts bank
(board temperatures at idle), COOLING section 9, the bench README.
2026-08-22 12:56:40 -04:00
ScottW514 f51140e528 The coolant critical tier, with its catalog test
forgectrl pin a1875a8: cool_temp_critical_c (default 38 C) is the fail
tier above the coolant ceiling's pause: at or over it in a run session the
verdict is CRITICAL (fire blocked, hold, no resume this job), the fault
ends with the session, the settings API keeps it above the ceiling, and
its top turns the gate off.

Catalog: cooling.critical-tier (auto, 45 tests), driven through the
settings API like cooling.gate-off: a critical line at the ceiling is
refused (and undone should it ever be accepted); with the ceiling, the
resume gate and the critical line all under the coolant's temperature a
session reads CRITICAL rather than OVERTEMP with no resume and the reason
naming the tier and the coolant; after the session the ceiling alone
holds (OVERTEMP); with the critical line at its top the gate is off
(gates_off, the run-start log line) and the ceiling alone pauses;
restored, OK with nothing off. Four unit cases against a scripted engine.
_after_session takes the condition to wait for.

Docs: COOLING (verdict table, section 5, the settings table, the quick
reference), BRINGUP item 19 and the catalog count, the CAMPAIGN-LOG
paragraph for the fan-fault session rule on dev image 20260822145201.
2026-08-22 11:41:18 -04:00
ScottW514 c1591e4f69 The fan floors proven on a pinned image; a fan fault ends with its session
The dated record of dev image 20260822135848: the campaign of every
non-operator, non-live test at 18 of 18 PASS with the measured floors and
the operating-point rule (cooling.fan-gate-trips and the hunt leg of
cloud.mode-switch as recorded), and the unplugged-exhaust-fan drill:
AIRFLOW at the grace plus three ticks with the exhaust dead, the other
fans held, the reason relayed on the Grbl port, the replugged fan ok
inside the next session's grace.

The drill showed the fault riding into idle, where the hold canceled
jogs and would have refused the cloud print that re-proves the fan.
forgectrl pin d51dbdb: the fault ends with its run session, and the next
session judges every fan afresh. cooling.fan-gate-trips checks the
verdict is OK with no hold once the tripped session is over (the unit
fake mirrors it); its covers, and the cooling tests' shared covers, gain
src/coolfmt.* (the tree manifest carries the new files at the bumped pin,
and the lint was right to ask). cloud.mode-switch samples the hunt's gate
rows twice a second: a hunt's run phase is a few seconds long.

Docs: COOLING 3a, BRINGUP item 19, CAMPAIGN-LOG.
2026-08-22 10:46:41 -04:00
ScottW514 adcd1adb9a Fan floors from the measurement; a hunt is measured, not judged
forgectrl pin 47e4256: the airflow floors set from the bench measurement
(exhaust 6400, intake 2290, air assist 6000 rpm, purge current 300, grace
15 s) and the operating-point rule: a fan is judged while the laser is
armed, when a job's profile may raise it but never lower it below the run
duty, or whenever it is commanded at the run duty; the service's hunts,
sent with the extraction fans off, are measured and published unjudged.

Catalog: cloud.mode-switch now waits out the connect-time hunt sampling
/cool/status and requires no AIRFLOW, the exhaust row unjudged and the
exhaust actually off; its covers gain forgectrl src/cool.* and
src/airflow.*. cooling.fan-gate-trips uses an 8 s test grace (the
intakes take 7 s to 90 percent and tripped under the old 2 s at the new
floor) and its off leg waits for the row state as well as gates_off.
fan_floor_measure.py names a reply that is not JSON and calls the purge
readings idle and run (the pump is always on).

Docs: COOLING 3a and the settings table, BRINGUP item 19 and a facts-bank
entry with the measured fan speeds, the bench README, and a CAMPAIGN-LOG
entry for the measurement, the two status-document finds, the hunt find
and the hot-deployed bench runs of both tests.
2026-08-22 09:56:53 -04:00
ScottW514 5249c1ecf8 CAMPAIGN-LOG: the job's limits pass through on a live session
cloud.pause-resume passed on dev image 20260821220926 with the service's
hunt windows (10 to 50 C) ignored as looser and the print's window (33 C,
5 C floor, 116 rpm air-assist floor) matched. The test now quotes the
print's job-limits line rather than the session's first (a hunt's), and
keeps the engine line that carries the header beside the last one.
forgectrl pin moves to e0b41b3 (the "not stricter" notice once per value).
2026-08-21 18:39:43 -04:00