Milestone 2: factory-true motion tuning, bench-verified

Extract the factory motion profile from the _RESOURCES pulse streams
(new puls_profile.py): 700/590 mm/s2 X/Y accel on v2.6.0 firmware,
202 mm/s travel peak at the 28160 Hz travel tick, PIC currents X 135/33
and Y 22/5 run/hold, decay mode 1. Add the bench_m2.py round-trip jog +
feed-hold suite (all green 2026-08-02: sustained 200 mm/s, exact
returns, clean hold/resume, zero underruns) and update BRINGUP.md:
board moved to a fixed lease at 172.16.1.97, analog config now applied
by the sink itself, $RST=$ note for stale stored settings.
This commit is contained in:
ScottW514
2026-08-02 12:51:38 -04:00
parent 1a5fc27530
commit d69bfad77a
4 changed files with 409 additions and 23 deletions
+133
View File
@@ -0,0 +1,133 @@
#!/usr/bin/env python3
"""Milestone-2 motion-quality bench: factory-true rates/accels over TCP.
Runs a bounded, return-to-start jog sequence against grblHAL on the board
(default 172.16.1.97:23) and reports peak feed reached, state transitions,
and final position drift. Every move is relative and round-trip, so the
head ends where it started; the laser stays latched (motion-only backend).
Sequence: sanity jogs (X, Y, 40 mm out/back at 2400 mm/min), max-rate X
out/back (60 mm at F12000 - peaks ~200 mm/s mid-move), diagonal out/back,
then a G1 move with a feed-hold/resume in the middle.
"""
import socket
import sys
import time
HOST = sys.argv[1] if len(sys.argv) > 1 else '172.16.1.97'
PORT = 23
class Grbl:
def __init__(self, host, port):
self.s = socket.create_connection((host, port), timeout=5)
self.s.settimeout(0.2)
self.buf = b''
time.sleep(0.5)
self.drain()
def drain(self):
try:
while True:
d = self.s.recv(4096)
if not d:
break
self.buf += d
except socket.timeout:
pass
out, self.buf = self.buf, b''
return out.decode('ascii', 'replace')
def cmd(self, line, timeout=5.0):
"""Send a line, wait for ok/error."""
self.s.sendall(line.encode() + b'\n')
deadline = time.time() + timeout
text = ''
while time.time() < deadline:
text += self.drain()
if 'ok' in text or 'error' in text:
return text.strip()
time.sleep(0.02)
return '(timeout) ' + text.strip()
def status(self):
"""Realtime ? query -> raw <...> report or ''."""
self.s.sendall(b'?')
t = time.time() + 1.0
text = ''
while time.time() < t:
text += self.drain()
if '>' in text:
break
time.sleep(0.02)
if '<' in text and '>' in text:
return text[text.rfind('<'):text.rfind('>') + 1]
return ''
def wait_idle(self, timeout=30.0, poll=0.05):
"""Poll until Idle; return (peak_feed_mm_min, states_seen)."""
peak = 0.0
states = []
deadline = time.time() + timeout
while time.time() < deadline:
st = self.status()
if st:
state = st[1:].split('|')[0]
if not states or states[-1] != state:
states.append(state)
for f in st.split('|'):
if f.startswith('FS:'):
peak = max(peak, float(f[3:].split(',')[0]))
if state.startswith('Idle'):
return peak, states
time.sleep(poll)
return peak, states + ['TIMEOUT']
def rt(self, ch):
self.s.sendall(ch)
def main():
g = Grbl(HOST, PORT)
st = g.status()
print('connect: %s' % st)
if 'Alarm' in st:
print('unlock: %s' % g.cmd('$X'))
for name, out, back, feed in (
('X sanity 40mm', '$J=G91X40F2400', '$J=G91X-40F2400', 2400),
('Y sanity 40mm', '$J=G91Y40F2400', '$J=G91Y-40F2400', 2400),
('X max-rate 60mm', '$J=G91X60F12000', '$J=G91X-60F12000', 12000),
('diag 40mm', '$J=G91X40Y40F8000', '$J=G91X-40Y-40F8000', 8000),
):
for jog in (out, back):
r = g.cmd(jog)
if 'error' in r:
print('%s: JOG REFUSED: %s' % (name, r))
return 1
peak, states = g.wait_idle()
print('%s %s: peak %.0f mm/min, states %s'
% (name, 'out' if jog == out else 'back', peak, states))
# Feed-hold mid-move: G1 at 600 mm/min takes 3 s for 30 mm.
print('hold test: %s' % g.cmd('G91'))
g.cmd('G1X30F600', timeout=0.5) # ok arrives while moving
time.sleep(1.0)
g.rt(b'!')
time.sleep(0.8)
st = g.status()
print('after !: %s' % st)
held = 'Hold' in st
g.rt(b'~')
peak, states = g.wait_idle()
print('after ~: states %s' % states)
g.cmd('G1X-30F2400', timeout=0.5) # return to start
g.wait_idle()
print('hold worked: %s' % held)
print('final: %s' % g.status())
return 0
if __name__ == '__main__':
sys.exit(main())