bench: every board-runnable tool ported to the bench page

The remaining bench diagnostics run from forgetest's #bench tab. The
tools that also run from a LAN host share scripts/bench/gfbench.py:
GF_HOST names a remote machine (host mode, sysfs through ssh, Grbl and
forgectrl over the LAN); unset, the tool runs on the board itself
(local mode, sysfs directly, everything on 127.0.0.1), which is how the
page runs them - with GF_HOST=127.0.0.1, the panel token in GF_TOKEN
and their data files under <data>/bench/ (FORGETEST_BENCH_DATA). The
helper also reads a machine setting from forgectrl, or from the settings
file on the board while forgectrl is stopped.

Ported: pwm_sweep / pwm_hold (scope = a takeover; the latch relocked,
the write refused if FIRE or LASER_ON reads active), pwm_stream_test
(PASS/FAIL exit), flow_characterize, flow_recheck_char,
flow_warm_validate and flow_matrix (takeovers: forgectrl owns the
thermal hardware, so the page's takeover replaces the tools' own
controller stop/restart, whose command line predated the supervisor;
results and logs in the bench data directory), flow_sustained,
fan_test, temp_calibrate (dry; watch bounded in seconds; the threshold
and the coolant conversion from the shared code), flow_escalate_drill
(cool_confirm_max_s shortened through forgectrl's settings for the
drill and restored; the setting's minimum is the default budget), and
live_fire_drills (<drill> [S] [F], all six drills, host from GF_HOST,
token from the board). flow_matrix joins the registry. What stays
unported cannot run against the machine at all: the two null-sink CI
harnesses and the .puls decoder.

Runner: a scope tool runs inside the takeover wrapper; the bench
environment above is passed to every tool. Tests: test_bench_registry
(registry <-> scripts/bench consistency, every ported tool builds its
command line, every script compiles, gfbench host/local modes) and the
server test (scope tool takeover, the environment reaching the tool).
Local mode smoke-run on the bench (temp_calibrate watch, setting, token)
from /tmp, removed after.

No catalog consequence: bench tools are not image components (dev-only
forgetest); the acceptance catalog is unchanged.
This commit is contained in:
ScottW514
2026-08-16 16:28:39 -04:00
parent 03947cd94c
commit cd8a01a3d9
21 changed files with 691 additions and 316 deletions
+11 -37
View File
@@ -10,33 +10,25 @@ heater (which plateaus near 28-29 C - the most it can reach unaided),
then runs the real check at 40% / 50 s with the cut-profile fans, and
alternates flow / no-flow so both cases see the same conditions.
Drives the heater, pump and fans directly: run with forgectrl and the
controller stopped (the bench page's takeover does that; from a host,
stop them first). Runs on the board or from a host (gfbench: GF_HOST).
Results and the log go to the bench data directory (gfbench.data_path).
Usage: flow_warm_validate.py [cycles_per_case] (default 3)
"""
import json
import math
import os
import shlex
import statistics
import subprocess
import sys
import time
HOST = os.environ.get('GF_HOST')
if not HOST:
raise SystemExit('set GF_HOST to the machine IP address')
# ssh client used to reach the board; override for a wrapper, e.g.
# GF_SSH='wsl -d <distro> -- ssh'.
SSH = shlex.split(os.environ.get('GF_SSH', 'ssh'))
HERE = os.path.dirname(os.path.abspath(__file__))
RESULTS = os.path.join(HERE, 'flow_warm_results.json')
from gfbench import board, degc, data_path, setting
F = 1024.0 * 1.3
RD, BETA = 10000.0, 3380.0
RINF = 10000.0 * math.exp(-3380.0 / 298.15)
RESULTS = data_path('flow_warm_results.json')
DUTY = 40
CHECK_S = 50
THRESHOLD = 13.7
THRESHOLD = float(setting('cool_flow_rise', 14.4)) # forgectrl's configured threshold
WARM_TARGET_C = 25.5 # what a ~19-20 C room permits at 50% duty
WARM_MAX_S = 780
ABORT_C = 48.0
@@ -47,21 +39,6 @@ FANS_OFF = ('echo 0 > /sys/glowforge/thermal/exhaust_pwm; '
'echo 0 > /sys/glowforge/thermal/intake_pwm')
def degc(raw):
raw = float(raw)
if raw <= 1.0 or raw >= F:
return float('nan')
r = RD / (F / raw - 1.0)
return BETA / math.log(r / RINF) - 273.15
def board(cmd, timeout=120):
r = subprocess.run(SSH + ['-o', 'PreferredAuthentications=none',
'root@' + HOST, cmd],
capture_output=True, text=True, timeout=timeout)
return r.stdout
_last_good = (22.0, 22.0)
@@ -155,7 +132,7 @@ def check(flow, log):
def main():
cycles = int(sys.argv[1]) if len(sys.argv) > 1 else 3
logf = open(os.path.join(HERE, 'flow_warm_log.txt'), 'a')
logf = open(data_path('flow_warm_log.txt'), 'a')
def log(msg):
print(msg, flush=True)
@@ -164,7 +141,6 @@ def main():
log('=== warm-baseline validation %s duty=%d%% window=%ds threshold=%.1f'
% (time.strftime('%Y-%m-%d %H:%M:%S'), DUTY, CHECK_S, THRESHOLD))
board('pkill -x grblHAL_glowfor; sleep 1; true')
runs = []
try:
@@ -199,11 +175,9 @@ def main():
% (min(nv) - max(fv), THRESHOLD, THRESHOLD - max(fv), min(nv) - THRESHOLD))
wrong = [r for r in runs if ((r['down_rise'] > THRESHOLD) != (not r['flow']))]
log(' misclassified: %d of %d' % (len(wrong), len(runs)))
board('cd /data && GFSINK=/dev/glowforge nohup grblHAL_glowforge -p 23 '
'-e /data/EEPROM-glowforge.DAT > /data/glowforge.log 2>&1 & sleep 2; true')
log('controller restarted')
log('results: %s' % RESULTS)
logf.close()
return 1 if wrong else 0
if __name__ == '__main__':