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Fan floors from the measurement; a hunt is measured, not judged
forgectrl pin 47e4256: the airflow floors set from the bench measurement (exhaust 6400, intake 2290, air assist 6000 rpm, purge current 300, grace 15 s) and the operating-point rule: a fan is judged while the laser is armed, when a job's profile may raise it but never lower it below the run duty, or whenever it is commanded at the run duty; the service's hunts, sent with the extraction fans off, are measured and published unjudged. Catalog: cloud.mode-switch now waits out the connect-time hunt sampling /cool/status and requires no AIRFLOW, the exhaust row unjudged and the exhaust actually off; its covers gain forgectrl src/cool.* and src/airflow.*. cooling.fan-gate-trips uses an 8 s test grace (the intakes take 7 s to 90 percent and tripped under the old 2 s at the new floor) and its off leg waits for the row state as well as gates_off. fan_floor_measure.py names a reply that is not JSON and calls the purge readings idle and run (the pump is always on). Docs: COOLING 3a and the settings table, BRINGUP item 19 and a facts-bank entry with the measured fan speeds, the bench README, and a CAMPAIGN-LOG entry for the measurement, the two status-document finds, the hunt find and the hot-deployed bench runs of both tests.
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+19
-7
@@ -145,9 +145,20 @@ floor.
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- **The floors** are settings (§8): `cool_tach_exhaust_min_rpm`,
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`cool_tach_intake_min_rpm` (either intake), `cool_tach_air_assist_min_rpm`
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and `cool_purge_min_current`, each a fraction of what the fan reaches at
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run duty on the bench machine. A cloud job's header can raise a tach floor
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for that job, never lower it (§2).
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and `cool_purge_min_current`, each 55 percent of the steady speed the fan
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reaches at the cut profile on the bench machine (exhaust 11640, intakes
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4160, air assist 11050 rpm; the recommended bands are 50 to 60 percent).
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A cloud job's header can raise a tach floor for that job, never lower it
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(§2).
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- **A fan is judged at the operating point its floor was measured at.**
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While the laser is armed every fan is judged, and a job's own fan profile
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(a cloud header's run duties) may raise a fan above the cut profile but
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never lower it while armed. Unarmed, a fan is judged whenever it is
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commanded at or above the cut profile (a bare `M8` from a GRBL job), and a
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fan the job runs slower is measured, published as `unjudged`, and not
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judged: the factory's hunts and homing moves run with the exhaust and the
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intakes off and the air assist at idle, and nothing can fire during them.
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The purge fan has no duty (it is always on) and is judged in every run.
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- **A spin-up grace** (`cool_fan_grace_s`) runs from the moment the run
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profile is written; nothing counts inside it, because the big exhaust fan
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takes seconds to reach speed.
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@@ -164,7 +175,8 @@ floor.
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reading in a job that would have tripped the shipped default is logged.
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`/cool/status` carries each fan's reading, floor and state (`grace`, `ok`,
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`under`, `TRIPPED`, `off`, or `idle` outside a run) as `fan_gates`.
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`under`, `TRIPPED`, `off`, `unjudged` for a fan the job runs below the cut
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profile unarmed, or `idle` outside a run) as `fan_gates`.
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---
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@@ -355,9 +367,9 @@ start of every run, so a change takes effect on your next job.
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| `cool_temp_resume` | 31 °C | 5 to 59 °C | 20 to 36 °C | Resume gate: below it, continue. Always kept below the ceiling. |
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| `cool_cooldown_s` | 15 s | 0 to 1800 s | | Smoke-clear phase at run duty after a job. |
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| `cool_cooldown_max_s` | 300 s | 0 to 1800 s | | Cap on the thermal cooldown phase. |
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| `cool_tach_exhaust_min_rpm` | 3700 rpm | 0 to 20000 | 2500 to 5000 | Exhaust fan floor at run duty (§3a). `0` turns the gate off. |
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| `cool_tach_intake_min_rpm` | 1800 rpm | 0 to 20000 | 1200 to 2500 | Intake fan floor, either intake (§3a). `0` turns the gate off. |
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| `cool_tach_air_assist_min_rpm` | 6000 rpm | 0 to 30000 | 4000 to 8000 | Air-assist fan floor (§3a). `0` turns the gate off. |
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| `cool_tach_exhaust_min_rpm` | 6400 rpm | 0 to 20000 | 5800 to 7000 | Exhaust fan floor at run duty (§3a). `0` turns the gate off. |
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| `cool_tach_intake_min_rpm` | 2290 rpm | 0 to 20000 | 2100 to 2500 | Intake fan floor, either intake (§3a). `0` turns the gate off. |
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| `cool_tach_air_assist_min_rpm` | 6000 rpm | 0 to 30000 | 5500 to 6600 | Air-assist fan floor (§3a). `0` turns the gate off. |
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| `cool_purge_min_current` | 300 raw | 0 to 1023 | 150 to 500 | Purge-air fan current floor (the fan has no tachometer; about 1 off, about 630 on). `0` turns the gate off. |
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| `cool_fan_grace_s` | 15 s | 0 to 120 s | 5 to 30 s | Spin-up window after the run profile is written, during which no floor counts. |
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