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bench: the stale-origin drill goes, drills report their verdict, the pgood gate follows the pin
The faultpos live-fire drill armed and commanded a cut at an origin it called stale to test a refusal the design decided not to gate: its only outcome was an emission at an unknown position. Removed from the script and the bench page. live_fire_drills.py discarded every drill's return value, so the bench page recorded a failed live-fire drill as OK. The exit status is the drill's. laser_pgood is the supply's power-good, high on every healthy machine; fire_test.py and the K3 drill aborted on it and pgood_probe.py inverted it. The latch-unlock drills now gate on the safety chain holding HV off (charge-pump watchdog dead, pulse engine idle), as the kernel suite does, and the probe reports the pin as the kernel publishes it. motion.deadman: the controller resumed from its hang recovers on $X and moves again without a restart (the stream's fault acknowledgment).
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@@ -207,10 +207,10 @@ TOOLS = [
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# -- laser (live) --------------------------------------------------------------
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{"id": "live-fire", "title": "LIVE laser drills", "script": "live_fire_drills.py",
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"safety": "live", "where": "board", "ported": True,
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"args": [_arg("drill", "choice", "witness", "witness / hold / faultpos / ircut / expstop / ctrlstart",
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["witness", "hold", "faultpos", "ircut", "expstop", "ctrlstart"]),
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"args": [_arg("drill", "choice", "witness", "witness / hold / ircut / expstop / ctrlstart",
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["witness", "hold", "ircut", "expstop", "ctrlstart"]),
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_arg("power", "int", 1000, "ircut: S value"), _arg("feed", "int", 300, "ircut: F value")],
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"desc": "Emission witness, disarm grace in Hold, stale-origin refusal, lid-IR characterization cut, armed "
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"desc": "Emission witness, disarm grace in Hold, lid-IR characterization cut, armed "
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"kill on the expected-stop path (+ the separate controller restart). The operator's arm press is "
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"required for every drill; eye protection, fire watch, extinguisher, exhaust."},
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{"id": "resume-dark-lead", "title": "Pause / resume chain timing (dark lead)", "script": "resume_dark_lead.py",
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@@ -501,7 +501,8 @@ def _return_x(ctx, delta_mm):
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description="SIGKILL of the controller mid-move: the supervisor reaps it, safes (cnc/stop, "
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"latch relocked - it never unlocked), and respawns within seconds. SIGSTOP (a "
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"hang) mid-move: the ring drains into a kernel underrun (fast halt, latch "
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"locked); the hung process is killed and the supervisor respawns. forgectrl "
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"locked); the process resumed from the hang recovers on $X and moves again "
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"without a restart. forgectrl "
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"restart mid-move: the busy controller finishes the move unmanaged and the new "
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"daemon retakes supervision at idle. After each drill the head is jogged back "
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"by the kernel-measured distance.")
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@@ -584,12 +585,27 @@ def deadman(ctx):
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"underruns": hw.sysfs_int("cnc/underruns", 0)}
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ctx.log("after SIGSTOP: kernel %s in %s s, latch locked %s, underruns %s -> %s",
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kstate, halt_s, latch_locked(), underruns0, ev["sigstop"]["underruns"])
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_os.kill(pid1, _signal.SIGKILL) # the hung controller cannot recover itself
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# The controller comes back from the hang to find its stream
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# faulted and the core alarmed. An unlock ($X) is the operator's
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# acknowledgment: it must restore a controller that moves again,
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# without a restart (the position is not trusted until a re-home,
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# so the move is a jog).
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_os.kill(pid1, _signal.SIGCONT)
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ctx.sleep(1.0)
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st = g.status_report()["state"]
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ev["sigstop"]["state_after_cont"] = st
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ctx.log("controller resumed: state %s", st)
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g.command("$X")
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g.command("$J=G91X-5F1200")
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peak, states, st = wait_idle(ctx, g, 15)
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ev["sigstop"]["recovery_states"] = states
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ctx.check("TIMEOUT" not in states and not st.startswith("Alarm"),
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"the controller did not move again after $X (states %s)", states)
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ctx.check(kstate == "underrun", "the ring did not drain into a kernel underrun (state %s)", kstate)
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ctx.check(latch_locked(), "latch unlocked after the underrun")
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m2 = wait_running(30, not_pid=pid1)
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ev["sigstop"]["respawn"] = m2
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ctx.check(m2 and m2.get("pid") != pid1, "supervisor did not respawn after the hang")
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m2 = wait_running(10)
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ev["sigstop"]["after"] = m2
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ctx.check(m2 and m2.get("pid") == pid1, "the recovered controller was replaced (%s)", m2)
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ctx.sleep(3)
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x1 = _kernel_x_mm(ctx)
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_return_x(ctx, (x1 - x0) if (x0 is not None and x1 is not None) else None)
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