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Pin forgectrl f9b4893: the air-assist ground shift off the coolant readings
The pin carries the compensation (cool_aa_offset_counts, the aa-offset-calibrate diagnostic, the panel's Apply); verified with bitbake -c fetch. The catalog gains cooling.aa-offset-calibrate, which runs the tool and checks its recommendation and spread. scripts/bench/offset_probe.py is the differential probe that found the source: one actuator switched at a time with both sensors at 25 Hz (survey), the air-assist duty ladder, the gantry jogging under the fan, and an armed dark dwell. CAMPAIGN-LOG records the four probes and the result; BRINGUP item 21 names the setting and the calibrate as what remains on this machine, and item 23 opens the initial commissioning procedure. No catalog consequence beyond the new case: a bench tool and records.
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@@ -1468,13 +1468,24 @@ Open items only. Anything closed is in `CAMPAIGN-LOG.md`.
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second machine is on the bench (one tube, one supply so far); and if a
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lit check still trips, the void-on-emission design with the tube as
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its own flow tracer.
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Open question, the offset's source: the timing points at the airflow
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drive (the step lands one sample after the fans go to run duty, before
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any HV, and lifts when they go idle, long after the tube is dark), but
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high-voltage energy coupling into the lines between the sensors and
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the ADC is the other candidate and a shared path could show both; a
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scope on the two sensor lines through a session, fans and tube
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switched separately, decides.
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The offset's source is the air-assist fan's return current on a ground
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path the thermistor reference shares (about 1.2 C at the run duty,
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proportional to the fan's current, both sensors alike; not crosstalk
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on the sensor cable and not HV). The check cancels it now that its
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baseline is taken under the run profile, but the over-temperature
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gates read the coolant about 1.2 C cooler than it is while the air
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assist runs unless `cool_aa_offset_counts` carries the machine's value
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(the `aa-offset-calibrate` diagnostic measures it, the panel's Apply
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writes it; zero is the factory's uncorrected reading). Owed: the
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calibrate run on this machine and its value applied, a second
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machine's value when one is on the bench; and the mid-run
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toggling between two levels (0.6 to 1.1 C, both sensors together),
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which comes only with the tube lit: not with the fans alone, not under
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motion, not in an armed dark window. The HV supply's input current on
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a return the thermistor reference shares, or its switching, is what
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remains; a scope on the two sensor lines during a cut is the next
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instrument. It sits inside the ceiling's 2 C hysteresis and the flow
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check reads means, so it is a measurement item, not a gate item.
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22. **Laser power-good: what the line means.** `cnc/laser_pgood` and its
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sampled count are defined in the UAPI (active low, one sample every
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~3.9 ms), the facts bank records that the sampled count reads 0 through
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@@ -1487,6 +1498,22 @@ Open items only. Anything closed is in `CAMPAIGN-LOG.md`.
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scope against `hv_current` through an armed cut, its meaning written
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into the facts bank and the UAPI, and then either a warning that means
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something or no warning.
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23. **Initial commissioning: measure and set the machine's own numbers
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methodically.** Every tunable that was measured on the bench machine
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and shipped as a default varies from machine to machine: the flow
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check's bands and `cool_flow_rise`, the tube's heat coefficients
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(`cool_laser_heat_cw`, `cool_laser_heat_density`), the air-assist
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ground offset on the coolant readings, the laser's striking and lasing
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thresholds and the duty floor, the fan floors, the thermistor curve
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itself. Owed: one commissioning procedure, run once on a new machine
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from the panel or the bench page, that measures each of these in
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order with the tube dark wherever it can be, fires only where it
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must, and writes the results as that machine's settings with a
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record; and a reading of what the cloud sets for the same machine,
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taken from cloud cuts (the pulse header carries the factory's
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per-machine values), so the commissioning can start from the
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factory's own numbers where they exist and note where they differ
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from the measured ones.
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**Deliberately not gated:** an armed GRBL job after an underrun cuts at the
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stale origin unless homing is required (GRBL mode permits unhomed cutting; the
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