bench: head-accel crash-detector de-risk drill (item 6, first step)

accel_crash_probe.py arms the head LIS2HH12's on-chip interrupt
generator (IG_CFG1/IG_THS/IG_DUR1) and polls the latched IG_SRC1 for a
strike, reporting the axes and raw magnitude. It settles the bench fact
the crash detector rides on: coexist mode reaches the IG registers over
i2c-dev with I2C_SLAVE_FORCE while st_accel stays bound, so it proves
whether the detector can be forgectrl-only with the liveness path
untouched, or whether the accel must move under glowforge.ko. It touches
only the IG registers (0x30-0x35) plus the CTRL7 latch bit, never the
full scale, so st_accel's raw scaling is undisturbed; no emission, no
commanded motion by default.

Registered on the bench page (dry, board) and in the bench README.
BRINGUP item 6 now stages the drill as the committed first step, with
the readout path, per-state thresholds and the two-tier wiring owed
after it. Tooling only: no shipped component source changed, so no
acceptance-catalog consequence (the detector feature gets its case when
it is built); the bench registry test and coverage lint pass.
This commit is contained in:
ScottW514
2026-08-31 17:56:53 -04:00
parent 18104a0e51
commit 765521455d
4 changed files with 305 additions and 10 deletions
+1
View File
@@ -54,6 +54,7 @@ page's takeover does that; from a host, stop them first.
| `build-forgectrl.sh` | Cross-compiles **forgectrl** (the canonical control-daemon repo) the same way, borrowing the toolchain from the forgectrl recipe workdir (regenerate with `bitbake forgectrl` after a clean). |
| `accel_fast.py` | Direct-I2C sampler for the two head-bus LIS2HH12s (runs on the board; unbinds/rebinds st-accel around the capture, 800 Hz ODR, ~270 Hz per device polled): optional mid-capture jogs via local grblHAL TCP. CSV to /tmp/accel.csv. The head accel is i2c-3 0x1e. |
| `bump_seek.py` | Accelerometer bump-seek homing prototype (runs on the board): creeps toward a rail in bounded jog segments via grblHAL TCP, learns the moving-noise baseline per segment, detects the contact jolt (~530 Hz sampling, 2-sample confirm), jog-cancels (0x85) and backs off. CSV to /tmp/bump.csv. |
| `accel_crash_probe.py` | Head-accel crash-detector de-risk drill (runs on the board; BRINGUP item 6): arms the head LIS2HH12's on-chip interrupt generator (IG_CFG1/IG_THS/IG_DUR1) and polls the latched IG_SRC1 for a strike, reporting the axes and raw magnitude. `coexist` (default) reaches the IG registers with I2C_SLAVE_FORCE while st_accel stays bound, so it proves whether the detector can be forgectrl-only with the liveness path untouched; `unbind` frees the device (stop the controller and forgectrl first). Touches only the IG registers, no full-scale change, no emission, no commanded motion by default (provoke a trip by hand or with one `--jog`). CSV to /tmp/accel_crash.csv. |
| `build-feeder.sh` | Cross-compiles `feeder.c` the same way. |
| `puls_profile.py` | Decodes factory `.puls` streams (raw or GF1-headered) into velocity/accel profiles: peak speeds, ramp-slope fits, per-move segments, Z cadence. Runs anywhere (stdlib only). Source of the factory-true grblHAL defaults: 700/590 mm/s² accel, 200 mm/s max rate, 28160 Hz travel tick. |
| `cp_watchdog_timing.py` | HV charge-pump watchdog one-shot timing (runs on the board): latches every CHG_PUMP feed pulse in GPIO3's edge detector (pin 24 only, IMR untouched, ICR2 restored on exit) and polls the `!Q` (`charge_pump_alive`) and `!HV_ENABLE` (`hv_enable`) pads through /dev/mem in a tight loop while it commands short local jogs; prints per-run t_w (last pulse → Q fall), Q → HV_ENABLE delay, priming latency and the feed period, with the loop's worst gap as the resolution. Motion only, laser locked, no other Grbl client attached. |