forgetest: every run starts from, and leaves, the fresh-boot idle state

A baseline pass brackets every test and bench tool: before the run the
machine is verified against the fresh-boot idle state and anything off it
is restored; after the run - pass, fail, or abort - it is restored again.
Fixed items are the resting values the boot establishes (module defaults,
forgectrl's start-up writes, the GRBL controller's init writes) and
forgectrl's idle picture (controller running with motion verified, no
diagnostic, camera and cooling engines idle); preserved items (lid lamp
level, position counters, settings map, controller mode) are captured
before and handed back after. Deviations are leftovers: in the run pane,
in the result's evidence, and on the page - attributed to the previous run
when found before, to the run itself when found after.

forgetest takes a fresh-boot reference once per boot (within ten minutes
of boot, after the supervisor settles) as the session's resting lid-lamp
level and the check on the fixed values; the values were confirmed
against a fresh boot of the dev image on the bench (step_freq rests at
28160, the controller's default tick, not the probe's 10000).

Takeover runs capture the controller-owned kernel attributes on entry and
write them back before forgectrl restarts: the bench found the kernel
tests leaving motor_lock=15 behind, which masked the supervisor's
liveness probe - no motion by construction, a false driver-wedge verdict,
the rail-off ladder, and finally motion-fault. The takeover wrapper also
waits for the supervisor to settle on both sides (moved into baseline).

Catalog consequence: none beyond the runner; the tests' own drills are
unchanged.
This commit is contained in:
ScottW514
2026-08-16 13:35:19 -04:00
parent 799e0e829c
commit 4aaedc8080
5 changed files with 770 additions and 45 deletions
+169
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"""The baseline: fixed resting values are restored, preserved values are
handed back, every deviation is a recorded leftover. Runs against a fake
sysfs tree; forgectrl is unreachable (service-side checks skip)."""
import os
import shutil
import struct
import tempfile
import unittest
from forgetest import baseline
class BaselineTests(unittest.TestCase):
def setUp(self):
self.tmp = tempfile.mkdtemp(prefix="forgetest-bl-")
self.sysfs = os.path.join(self.tmp, "sysfs") + os.sep
self.leds = os.path.join(self.tmp, "leds") + os.sep
for group in ("cnc", "pic", "head", "thermal"):
os.makedirs(self.sysfs + group)
for name in baseline.BUTTON_LEDS + ("lid_led",):
os.makedirs(self.leds + name)
self._led(name, "0")
# a clean machine
for attr, val in baseline.FIXED_SYSFS + baseline.IDLE_READBACKS:
self._attr(attr, val)
self._attr("cnc/interlock_circuit", "45")
self._attr("pic/lid_led", "0")
self._pos(0, 0, 0)
os.environ["GF_SYSFS_ROOT"] = self.sysfs
os.environ["GF_LEDS_ROOT"] = self.leds
os.environ["FORGECTRL_URL"] = "http://127.0.0.1:1" # nothing listens
baseline.Baseline._unreachable_until = 0.0
self.lines = []
def tearDown(self):
shutil.rmtree(self.tmp, ignore_errors=True)
for k in ("GF_SYSFS_ROOT", "GF_LEDS_ROOT", "FORGECTRL_URL"):
os.environ.pop(k, None)
def _attr(self, attr, val):
with open(self.sysfs + attr, "w") as f:
f.write(str(val))
def _read(self, attr):
with open(self.sysfs + attr) as f:
return f.read().strip()
def _led(self, name, val):
with open(self.leds + name + "/brightness", "w") as f:
f.write(val)
# the class interface writes 'target'; the fake mirrors it into brightness
# only when the test asks (see _sync_leds)
def _sync_leds(self):
for name in baseline.BUTTON_LEDS:
p = self.leds + name + "/target"
if os.path.exists(p):
with open(p) as f:
v = f.read().strip()
with open(self.leds + name + "/brightness", "w") as f:
f.write(v)
def _pos(self, x, y, z):
with open(self.sysfs + "cnc/position", "wb") as f:
f.write(struct.pack("<5i", x, y, z, 0, 0))
def bl(self):
return baseline.Baseline(self.lines.append)
def test_clean_machine_has_no_leftovers(self):
left = self.bl().enforce("pre", captured=None)
self.assertEqual(left, [])
self.assertTrue(any("pre: clean" in l for l in self.lines))
def test_fixed_values_are_restored_and_recorded(self):
self._attr("cnc/motor_lock", "15")
self._attr("cnc/step_freq", "10000")
self._attr("cnc/streaming", "1")
left = self.bl().enforce("post", captured=None)
items = {x.item: x for x in left}
self.assertEqual(set(items), {"cnc/motor_lock", "cnc/step_freq", "cnc/streaming"})
for x in left:
self.assertEqual(x.action, "restored", str(x))
self.assertEqual(self._read("cnc/motor_lock"), "8")
self.assertEqual(self._read("cnc/step_freq"), "28160")
self.assertEqual(self._read("cnc/streaming"), "0")
self.assertEqual(items["cnc/motor_lock"].found, "15")
self.assertEqual(items["cnc/motor_lock"].expected, "8")
def test_unlocked_latch_is_relocked(self):
self._attr("cnc/interlock_circuit", "5") # bit 3 clear = unlocked
left = self.bl().enforce("post", captured=None)
self.assertEqual([x.item for x in left], ["laser_latch"])
self.assertEqual(self._read("cnc/laser_latch"), "1")
def test_readonly_deviation_is_unrestorable(self):
self._attr("cnc/state", "disabled")
left = self.bl().enforce("post", captured=None)
self.assertEqual([(x.item, x.action) for x in left], [("cnc/state", "unrestorable")])
def test_button_leds_are_turned_off(self):
self._led("button_led_2", "255")
left = self.bl().enforce("post", captured=None)
self.assertEqual([x.item for x in left], ["leds/button_led_2"])
self._sync_leds()
self.assertEqual(baseline.read_led("button_led_2"), "0")
def test_preserved_lamp_and_position(self):
b = self.bl()
self._attr("pic/lid_led", "132")
cap = b.capture()
self.assertEqual(cap["sysfs"]["pic/lid_led"], "132")
self.assertEqual(cap["position"], [0, 0, 0])
# the run turned the lamp off and shifted the counters
self._attr("pic/lid_led", "0")
self._pos(1000, 0, 0)
left = b.enforce("post", captured=cap)
items = {x.item: x for x in left}
self.assertEqual(set(items), {"pic/lid_led", "position"})
self.assertEqual(items["pic/lid_led"].action, "restored")
self.assertEqual(self._read("pic/lid_led"), "132")
self.assertEqual(items["position"].action, "unrestorable")
self.assertEqual(items["position"].found, [1000, 0, 0])
def test_session_resting_lamp_from_boot_reference(self):
# the pre pass hands the lamp back to the boot level
self._attr("pic/lid_led", "77")
session = {"sysfs": {"pic/lid_led": "0"}}
left = self.bl().enforce("pre", captured=session)
self.assertEqual([(x.item, x.action) for x in left], [("pic/lid_led", "restored")])
self.assertEqual(self._read("pic/lid_led"), "0")
def test_no_sysfs_means_skip(self):
os.environ["GF_SYSFS_ROOT"] = os.path.join(self.tmp, "nope") + os.sep
left = self.bl().enforce("pre", captured=None)
self.assertEqual(left, [])
self.assertTrue(any("kernel sysfs not present" in l for l in self.lines))
def test_boot_reference_needs_a_recent_boot(self):
os.environ["FORGETEST_BOOT_ID"] = "test-boot"
try:
# no reference file, uptime unknown on a host without /proc/uptime,
# or too old: None, with the reason logged
ref = baseline.boot_reference(self.lines.append, self.tmp)
up = baseline.uptime_s()
if up is None or up > baseline.BOOT_MAX_AGE_S:
self.assertIsNone(ref)
self.assertTrue(any("no fresh-boot reference" in l for l in self.lines))
else:
# a young host: the reference is taken from the fake tree
self.assertIsNotNone(ref)
self.assertEqual(ref["sysfs"]["cnc/motor_lock"], "8")
self.assertTrue(os.path.exists(os.path.join(self.tmp, "boot-test-boot.json")))
# and loaded back the second time
self.lines[:] = []
ref2 = baseline.boot_reference(self.lines.append, self.tmp)
self.assertEqual(ref2["ts"], ref["ts"])
self.assertTrue(any("reference loaded" in l for l in self.lines))
finally:
os.environ.pop("FORGETEST_BOOT_ID", None)
def test_fixed_constants_checked_against_a_dump(self):
ref = {"sysfs": {"cnc/motor_lock": "8", "cnc/step_freq": "10000"}}
diffs = baseline.check_fixed_against(ref, self.lines.append)
self.assertEqual(diffs, ["cnc/step_freq: boot=10000 constant=28160"])
if __name__ == "__main__":
unittest.main()