Lid open during the arm wait: harness cases, laser.arm-wait-lid, operator doc

laser_lifecycle_test drives the controller's button wait through the
file-backed switch source (GF_SWITCH_FILE): a press with the lid closed
arms and nothing arms before it; the lid or the interlock loop opening
during the wait cancels the job (reason reported, alarm 3, never armed).

Acceptance catalog: laser.arm-wait-lid (operator kind - no press is
given, so nothing can fire) starts a laser job, has the operator open
the lid at the white-button prompt, and checks the cancel message,
alarm 3, armed=false, the kernel latch locked, no emission, and Idle
after $X. covers names glowforge_laser.c, glowforge_switches.c and
glowforge_switch_map.h explicitly.

LIGHTBURN.md: opening the lid or the interlock loop while the button is
lit cancels the job; a press with the lid open never arms.
This commit is contained in:
ScottW514
2026-08-16 18:36:24 -04:00
parent b90c53c739
commit 36b4a3a5f4
3 changed files with 172 additions and 4 deletions
+70
View File
@@ -424,3 +424,73 @@ def kill_mid_fire(ctx):
ctx.confirm("Did the cut end abruptly at the kill (a short line, no run-on), with the machine "
"quiet and the button dark now?")
ctx.log("PASS: emission 0 at +%s s after SIGKILL, latch locked, controller respawned", zero_at)
@test("laser.arm-wait-lid", title="Lid open during the arm wait cancels the job",
subsystem="laser", kind="operator", est_min=3,
covers=_LASER_COVERS + [("grblhal-glowforge", "src/glowforge_laser.c"),
("grblhal-glowforge", "src/glowforge_switches.c"),
("grblhal-glowforge", "src/glowforge_switch_map.h")],
requires=["kernel.latch-locked-idle", "motion.jog-roundtrip"],
steps=["Lid closed; nothing under the head needs to be in place - the machine will not fire.",
"When the white button lights, do NOT press it: open the lid instead."],
description="Start a laser job so the controller unlocks the latch and lights the button, "
"then open the lid while it waits. The wait must abort with the lid named as the "
"reason and alarm 3, the armed window closed (armed -> false), the kernel latch "
"back to locked, and no emission; closing the lid and clearing the alarm returns "
"the controller to Idle. No press is given, so nothing can fire.")
def arm_wait_lid(ctx):
ev = ctx.evidence
with ctx.grbl() as g, LiveJob(ctx, g):
prepare(ctx, g)
base = sample(ctx)
ctx.check(base, "forgectrl /status or /cool/status unavailable")
ctx.check(not base["armed"], "armed window already open before the job")
stream(g, ["G91", "G21", "M4", "S400", "G1 X5 F600"])
# The prompt: the latch is unlocked and the button lit from here on.
t0 = time.time()
text = ""
while time.time() - t0 < 30 and "press the button" not in text:
ctx.checkpoint()
text += g.drain()
time.sleep(0.1)
ctx.check("press the button" in text, "no arm prompt within 30 s (job did not reach the arm)")
s = sample(ctx)
ev["armed_during_wait"] = s["armed"] if s else None
ctx.log("arm prompt seen; armed=%s; asking the operator to open the lid", ev["armed_during_wait"])
ctx.instruct("The button is lit white. Do NOT press it. Open the lid now, then click Done.")
t1 = time.time()
while time.time() - t1 < 15:
ctx.checkpoint()
text += g.drain()
if "job cancelled" in text and "ALARM:3" in text:
break
time.sleep(0.1)
ev["messages"] = [ln for ln in text.splitlines() if ln.startswith("[MSG:") or ln.startswith("ALARM")]
ctx.log("controller: %s", ev["messages"])
ctx.check("lid opened during arm - job cancelled" in text,
"the lid open was not reported as cancelling the arm")
ctx.check("ALARM:3" in text, "no alarm 3 after the lid-open cancel")
# Armed window closed and the kernel latch locked.
t2 = time.time()
s = None
while time.time() - t2 < 10:
s = sample(ctx)
if s and not s["armed"]:
break
time.sleep(0.25)
ev["armed_after"] = s["armed"] if s else None
ilk = hw.sysfs_int("cnc/interlock_circuit")
locked = ilk is not None and bool(ilk & (1 << 3))
ev["latch_locked"] = locked
ev["emission"] = s["emission"] if s else None
ctx.check(s and not s["armed"], "the armed window stayed open after the lid-open cancel")
ctx.check(locked, "kernel latch not locked after the lid-open cancel (interlock_circuit=%s)", ilk)
ctx.check(not ev["emission"], "emission_samples nonzero (%s) - nothing may have fired", ev["emission"])
ctx.instruct("Close the lid, then click Done.")
ctx.sleep(1)
ctx.log("unlock: %s", g.command("$X"))
st = g.status_report()["state"]
ev["state_after"] = st
ctx.check(st.startswith("Idle"), "controller is %s after $X, expected Idle", st)
ctx.log("PASS: lid open during the arm wait cancelled the job (alarm 3), armed=false, latch locked")