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Retire next-work item 6: the SDIO watch is clean
97 boots across 16 days of persisted kernel logs carry zero SDIO CRC failures against the pre-fix baseline of one in 49 minutes; the factory-exact uSDHC pads hold and the 25 MHz cap stays unneeded. Items 7 and up move down one.
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@@ -355,7 +355,7 @@ factory 2.6.0-2228 session; measured numbers in the facts bank).
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alike: the retrace is sized to `cnc/max_backtrack` and the lead follows it,
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so a pause with little history behind it shortens both rather than failing.
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GRBL mode uses feed hold / cycle start, so a resumed GRBL cut picks up where
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the deceleration ended (item 11). A pause is not a cancel: the latch
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the deceleration ended (item 10). A pause is not a cancel: the latch
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stays unlocked and the window open across it. There is no resume dwell: the
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safing chain re-arms ~216 ms before the first step (facts bank).
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- **`lid_policy = hold`** selects stock grblHAL door behavior instead (park in
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@@ -1138,14 +1138,7 @@ Open items only. Anything closed is in `CAMPAIGN-LOG.md`.
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and a forced defer needs the 40 V regulator or the SDMA device unbound
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under the module's probe. This is a bench slot with the rail-cycle gamble
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accepted, not a quick check.
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6. **Wi-Fi SDIO CRC watch.** The uSDHC pads now carry the factory-exact values
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and ship in every image. Watch `dmesg | grep -c "sdio .* failed"` across
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sessions (baseline: 1 event in 49 min of uptime). Effect if one lands
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mid-job: a 1–2 s sender stall — a cut-quality nuisance, never a safety
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matter. Only if it still recurs, cap the bus with
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`max-frequency = <25000000>` on `&usdhc1` (halves Wi-Fi throughput — last
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resort; the factory ran 50 MHz on these pads).
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7. **Release acceptance follow-through.** The campaign is the release gate
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6. **Release acceptance follow-through.** The campaign is the release gate
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and runs as designed: dev image `20260824230512`, 45 of 45 from nothing,
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36 of them unattended with the bench actuator in the loop, release
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authorized (the export is on the board at `/data/forgetest/export/`).
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@@ -1161,16 +1154,16 @@ Open items only. Anything closed is in `CAMPAIGN-LOG.md`.
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stay host-side by design, and the registry marks them so. The deferred
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emulator homing-image smoke is tool work here too, now that the
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emulator can be pointed at live snapshots. The first
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release is item 8.
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8. **Publish.** The first release: `releases/v<version>/acceptance.json`
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release is item 7.
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7. **Publish.** The first release: `releases/v<version>/acceptance.json`
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from the authorized export, `scripts/release.sh`, the kas flip and the
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first GitHub release, per the site (Developers, "Release flow"), once
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ready to publish. Repoint the core submodule to
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upstream if the `step_us_min` sizing fix merges.
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9. **Update system Phase 5 — recovery refresh.** The remaining phase of
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8. **Update system Phase 5 — recovery refresh.** The remaining phase of
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`docs/UPDATE-SYSTEM.md` (a refreshed recovery image in boot0); Phases 0–4
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are done.
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10. **Head-IRQ source validation — beam-emission hypothesis (exploratory, not
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9. **Head-IRQ source validation — beam-emission hypothesis (exploratory, not
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gating).** The EV_SW `head` bit (GPIO3_22, factory pad HEAD_IRQ) is the head
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MCU's attention line — idle LOW with a healthy head, pulsing on head reboot,
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floating to the SoC pull-up with no head — so the raw level is not a
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@@ -1186,7 +1179,7 @@ Open items only. Anything closed is in `CAMPAIGN-LOG.md`.
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log EV_SW head-bit edges plus `head/beam_detect_digital|_analog` while
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firing.
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11. **Gapless pause and resume in GRBL mode (planned).** A pause leaves a mark
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10. **Gapless pause and resume in GRBL mode (planned).** A pause leaves a mark
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in the cut. With laser mode on, the core stops the beam at the start of the
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hold (`disable_laser_during_hold`, on by default), so the head travels the
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whole deceleration dark, and the resume re-accelerates from a standstill at
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@@ -1220,7 +1213,7 @@ Open items only. Anything closed is in `CAMPAIGN-LOG.md`.
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line does to it, and how it composes with the armed window's disarm grace
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across a long hold.
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12. **Head crash and rail-contact detector (planned).** The head
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11. **Head crash and rail-contact detector (planned).** The head
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accelerometer is the motion-liveness probe and nothing more; the
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factory runs two tiers off the same sensor (a per-axis alert that
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pauses, a per-axis abort), and its thresholds arrive in every pulse
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@@ -1232,7 +1225,7 @@ Open items only. Anything closed is in `CAMPAIGN-LOG.md`.
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are established. A pause on contact, on the factory's shape, would be
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the first use.
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13. **A sender change while a job runs: discussion.** Today a sender that
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12. **A sender change while a job runs: discussion.** Today a sender that
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disconnects mid-job leaves the motion running to the end of what the
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controller holds, with the window closed and fire suppressed (the
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consent belonged to the displaced session), so the job finishes dark
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@@ -1249,9 +1242,9 @@ Open items only. Anything closed is in `CAMPAIGN-LOG.md`.
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a hold parks the head over hot material with the assist air on the run
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profile, and the grace then closes the window in Hold as it does today;
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running on leaves a clean stop position but wastes the piece. Decide
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with the gapless pause and resume item (11), which owns the resume
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with the gapless pause and resume item (10), which owns the resume
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mechanics.
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14. **The flow check while the tube is lit.** The arm-time heater check
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13. **The flow check while the tube is lit.** The arm-time heater check
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starts at the session open, so with a prompt press the tube is lit
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for most of its window, and a lit CW window adds about 1.5 C to the
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rise (0.5 C at 45 % density) against a 1.6 C margin; on top of that the
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@@ -1284,7 +1277,7 @@ Open items only. Anything closed is in `CAMPAIGN-LOG.md`.
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remains; a scope on the two sensor lines during a cut is the next
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instrument. It sits inside the ceiling's 2 C hysteresis and the flow
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check reads means, so it is a measurement item, not a gate item.
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15. **Laser power-good: what the line means.** `cnc/laser_pgood` and its
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14. **Laser power-good: what the line means.** `cnc/laser_pgood` and its
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sampled count are defined in the UAPI (active low, one sample every
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~3.9 ms), the facts bank records that the sampled count reads 0 through
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real cutting, and the cooling engine warns
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@@ -1296,7 +1289,7 @@ Open items only. Anything closed is in `CAMPAIGN-LOG.md`.
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scope against `hv_current` through an armed cut, its meaning written
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into the facts bank and the UAPI, and then either a warning that means
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something or no warning.
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16. **Initial commissioning: measure and set the machine's own numbers
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15. **Initial commissioning: measure and set the machine's own numbers
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methodically.** Every tunable that was measured on the bench machine
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and shipped as a default varies from machine to machine: the flow
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check's bands and `cool_flow_rise`, the tube's heat coefficients
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@@ -1332,8 +1325,8 @@ covers the warm-up hold), the supply temperature window (the service sends
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the whole ADC range and the factory binds it to nothing; the supply is
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watched per job instead), the head, lid, interconnect and fused temperature
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ceilings (no sensor at those locations; the chassis is watched per job), the
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head accelerometer thresholds (item 12), the lid IR thresholds (the fire
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head accelerometer thresholds (item 11), the lid IR thresholds (the fire
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watch runs on local knobs; the header values stay ignored), the
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HV current caps (the sampled emission witness covers the idle case, and HV
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current is ranged per job), the thermal report upload conditions and the
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pump flag. Beam detect stays with item 10.
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pump flag. Beam detect stays with item 9.
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