Retire next-work item 6: the SDIO watch is clean

97 boots across 16 days of persisted kernel logs carry zero SDIO CRC
failures against the pre-fix baseline of one in 49 minutes; the
factory-exact uSDHC pads hold and the 25 MHz cap stays unneeded.
Items 7 and up move down one.
This commit is contained in:
ScottW514
2026-08-31 13:56:10 -04:00
parent 4e78ef03d7
commit 33461556c3
2 changed files with 32 additions and 22 deletions
+15 -22
View File
@@ -355,7 +355,7 @@ factory 2.6.0-2228 session; measured numbers in the facts bank).
alike: the retrace is sized to `cnc/max_backtrack` and the lead follows it,
so a pause with little history behind it shortens both rather than failing.
GRBL mode uses feed hold / cycle start, so a resumed GRBL cut picks up where
the deceleration ended (item 11). A pause is not a cancel: the latch
the deceleration ended (item 10). A pause is not a cancel: the latch
stays unlocked and the window open across it. There is no resume dwell: the
safing chain re-arms ~216 ms before the first step (facts bank).
- **`lid_policy = hold`** selects stock grblHAL door behavior instead (park in
@@ -1138,14 +1138,7 @@ Open items only. Anything closed is in `CAMPAIGN-LOG.md`.
and a forced defer needs the 40 V regulator or the SDMA device unbound
under the module's probe. This is a bench slot with the rail-cycle gamble
accepted, not a quick check.
6. **Wi-Fi SDIO CRC watch.** The uSDHC pads now carry the factory-exact values
and ship in every image. Watch `dmesg | grep -c "sdio .* failed"` across
sessions (baseline: 1 event in 49 min of uptime). Effect if one lands
mid-job: a 1–2 s sender stall — a cut-quality nuisance, never a safety
matter. Only if it still recurs, cap the bus with
`max-frequency = <25000000>` on `&usdhc1` (halves Wi-Fi throughput — last
resort; the factory ran 50 MHz on these pads).
7. **Release acceptance follow-through.** The campaign is the release gate
6. **Release acceptance follow-through.** The campaign is the release gate
and runs as designed: dev image `20260824230512`, 45 of 45 from nothing,
36 of them unattended with the bench actuator in the loop, release
authorized (the export is on the board at `/data/forgetest/export/`).
@@ -1161,16 +1154,16 @@ Open items only. Anything closed is in `CAMPAIGN-LOG.md`.
stay host-side by design, and the registry marks them so. The deferred
emulator homing-image smoke is tool work here too, now that the
emulator can be pointed at live snapshots. The first
release is item 8.
8. **Publish.** The first release: `releases/v<version>/acceptance.json`
release is item 7.
7. **Publish.** The first release: `releases/v<version>/acceptance.json`
from the authorized export, `scripts/release.sh`, the kas flip and the
first GitHub release, per the site (Developers, "Release flow"), once
ready to publish. Repoint the core submodule to
upstream if the `step_us_min` sizing fix merges.
9. **Update system Phase 5 — recovery refresh.** The remaining phase of
8. **Update system Phase 5 — recovery refresh.** The remaining phase of
`docs/UPDATE-SYSTEM.md` (a refreshed recovery image in boot0); Phases 0–4
are done.
10. **Head-IRQ source validation — beam-emission hypothesis (exploratory, not
9. **Head-IRQ source validation — beam-emission hypothesis (exploratory, not
gating).** The EV_SW `head` bit (GPIO3_22, factory pad HEAD_IRQ) is the head
MCU's attention line — idle LOW with a healthy head, pulsing on head reboot,
floating to the SoC pull-up with no head — so the raw level is not a
@@ -1186,7 +1179,7 @@ Open items only. Anything closed is in `CAMPAIGN-LOG.md`.
log EV_SW head-bit edges plus `head/beam_detect_digital|_analog` while
firing.
11. **Gapless pause and resume in GRBL mode (planned).** A pause leaves a mark
10. **Gapless pause and resume in GRBL mode (planned).** A pause leaves a mark
in the cut. With laser mode on, the core stops the beam at the start of the
hold (`disable_laser_during_hold`, on by default), so the head travels the
whole deceleration dark, and the resume re-accelerates from a standstill at
@@ -1220,7 +1213,7 @@ Open items only. Anything closed is in `CAMPAIGN-LOG.md`.
line does to it, and how it composes with the armed window's disarm grace
across a long hold.
12. **Head crash and rail-contact detector (planned).** The head
11. **Head crash and rail-contact detector (planned).** The head
accelerometer is the motion-liveness probe and nothing more; the
factory runs two tiers off the same sensor (a per-axis alert that
pauses, a per-axis abort), and its thresholds arrive in every pulse
@@ -1232,7 +1225,7 @@ Open items only. Anything closed is in `CAMPAIGN-LOG.md`.
are established. A pause on contact, on the factory's shape, would be
the first use.
13. **A sender change while a job runs: discussion.** Today a sender that
12. **A sender change while a job runs: discussion.** Today a sender that
disconnects mid-job leaves the motion running to the end of what the
controller holds, with the window closed and fire suppressed (the
consent belonged to the displaced session), so the job finishes dark
@@ -1249,9 +1242,9 @@ Open items only. Anything closed is in `CAMPAIGN-LOG.md`.
a hold parks the head over hot material with the assist air on the run
profile, and the grace then closes the window in Hold as it does today;
running on leaves a clean stop position but wastes the piece. Decide
with the gapless pause and resume item (11), which owns the resume
with the gapless pause and resume item (10), which owns the resume
mechanics.
14. **The flow check while the tube is lit.** The arm-time heater check
13. **The flow check while the tube is lit.** The arm-time heater check
starts at the session open, so with a prompt press the tube is lit
for most of its window, and a lit CW window adds about 1.5 C to the
rise (0.5 C at 45 % density) against a 1.6 C margin; on top of that the
@@ -1284,7 +1277,7 @@ Open items only. Anything closed is in `CAMPAIGN-LOG.md`.
remains; a scope on the two sensor lines during a cut is the next
instrument. It sits inside the ceiling's 2 C hysteresis and the flow
check reads means, so it is a measurement item, not a gate item.
15. **Laser power-good: what the line means.** `cnc/laser_pgood` and its
14. **Laser power-good: what the line means.** `cnc/laser_pgood` and its
sampled count are defined in the UAPI (active low, one sample every
~3.9 ms), the facts bank records that the sampled count reads 0 through
real cutting, and the cooling engine warns
@@ -1296,7 +1289,7 @@ Open items only. Anything closed is in `CAMPAIGN-LOG.md`.
scope against `hv_current` through an armed cut, its meaning written
into the facts bank and the UAPI, and then either a warning that means
something or no warning.
16. **Initial commissioning: measure and set the machine's own numbers
15. **Initial commissioning: measure and set the machine's own numbers
methodically.** Every tunable that was measured on the bench machine
and shipped as a default varies from machine to machine: the flow
check's bands and `cool_flow_rise`, the tube's heat coefficients
@@ -1332,8 +1325,8 @@ covers the warm-up hold), the supply temperature window (the service sends
the whole ADC range and the factory binds it to nothing; the supply is
watched per job instead), the head, lid, interconnect and fused temperature
ceilings (no sensor at those locations; the chassis is watched per job), the
head accelerometer thresholds (item 12), the lid IR thresholds (the fire
head accelerometer thresholds (item 11), the lid IR thresholds (the fire
watch runs on local knobs; the header values stay ignored), the
HV current caps (the sampled emission witness covers the idle case, and HV
current is ranged per job), the thermal report upload conditions and the
pump flag. Beam detect stays with item 10.
pump flag. Beam detect stays with item 9.