setup.focus: the head's place read from /status and judged at X0 Y0 before the burn starts

The focus burn answers the wizard's home prompt with HOME from a dict,
and the wizard takes the operator's word the same way: nothing reads
where the head stands. A read at that prompt places nothing either: the
wizard restarts the controller before it, and a fresh controller drops
the X/Y reference. The one read with meaning comes before POST
/wiz/laser.focus/start, under the campaign's own controller, when a
manual home references X and Y: with manual_home_x and manual_home_y
blank or 0, it is the one provider that declares X0 Y0 at the gantry
stops.

head_at_home(ctx), called after the ready gate and before anything
starts, waits up to 10 s for a /status that serves a position (a
transient miss is not a stop; ten seconds of none fails the test before
any energy), records the read as head_at_start (pos, homed_axes,
home_source, judged), and judges the head at X0 Y0 within HOME_TOL_MM
(0.05 mm) when homed_axes carries X and Y and home_source is manual:
off its home, the test fails before any wizard start, so no controller
lever is touched. Unreferenced, the head's place rests on the
operator's word at the ready gate, the log says so, and judged is
False. The HOME answer and the steps stay; the description names the
read. The strict form, a manual home before every focus burn, is a
procedure the operator must add to every campaign; this change records
and judges what it can read.

Proof: tests/test_setup_burns.py, the Unit tests step of
forgetest-ci.yml (python -B -m unittest discover -s tests), 22 tests OK
on Windows and on Linux, with tests/test_setup_dark.py (20 OK) and
tests/test_laser_dwell.py (10 OK). The scripted daemon's /status
carries homed_axes 7 and home_source manual: at X0 Y0 the burn runs and
the evidence carries the read with judged True; at X 12.5 the test
fails before any start, with no burn started, no /controller/ lever
posted, and the settings as found; unreferenced (homed_axes 4,
home_source startup) the burn runs with judged False. pyflakes reports
no undefined name. Negative control on a scratch copy: with
setup_burns.py as it was before this change (the HOME answer alone),
the X 12.5 case burns (Failed not raised) and the two evidence cases
find no head_at_start; the three tests catch it.

Acceptance: setup.focus's fingerprint moves (its own text and
setup_burns.py's shared text); no other suite module imports from
.setup_burns, so nothing else moves. The next campaign runs setup.focus
with the head's place on record.
This commit is contained in:
ScottW514
2026-10-15 22:42:49 -04:00
parent 6a4ece4b0d
commit 199282c029
2 changed files with 78 additions and 4 deletions
+50 -4
View File
@@ -43,8 +43,11 @@ BURN_COVERS = [("forgectrl", "src/wizlive.*"), ("forgectrl", "src/wizrun.h"),
# Every burn asks first that the gantry stops are installed and the head # Every burn asks first that the gantry stops are installed and the head
# is at its home against them; the bench's head stands there, and every # is at its home against them; the bench's head stands there, and every
# burn's tail brings it back. # burn's tail brings it back. head_at_home reads the head's place from
# /status before the wizard starts and judges it at X0 Y0, within
# HOME_TOL_MM, when a manual home references X and Y.
HOME = "The head is home" HOME = "The head is home"
HOME_TOL_MM = 0.05
EDGE_KEY = "lens_hall_edge_z_mm" EDGE_KEY = "lens_hall_edge_z_mm"
FOCUS_KEYS = ["thickness_mm", "z_passes", "ladder_z", "window", "emission", "pick", "picked_lines", FOCUS_KEYS = ["thickness_mm", "z_passes", "ladder_z", "window", "emission", "pick", "picked_lines",
"pick_half_steps", "edge_z_mm", "steps_per_mm", "max_height_mm", "focus_range_mm", "summary"] "pick_half_steps", "edge_z_mm", "steps_per_mm", "max_height_mm", "focus_range_mm", "summary"]
@@ -80,6 +83,45 @@ class Witnesses:
return {"laser_on_max": self.laser_on_max, "hv_max": self.hv_max, "reads": self.reads} return {"laser_on_max": self.laser_on_max, "hv_max": self.hv_max, "reads": self.reads}
def head_at_home(ctx):
"""The head's place on record before the wizard starts, read from
/status under the campaign's own controller: the wizard restarts the
controller before its home prompt, and a fresh controller drops the
X/Y reference, so a read at that prompt places nothing. Judged at
X0 Y0 within HOME_TOL_MM when X and Y are referenced by a manual
home, the one provider that declares X0 Y0 at the gantry stops.
Unreferenced, the head's place rests on the operator's word at the
ready gate, and the record says so."""
fc = ctx.forgectrl
read = {}
def served():
st = fc.status()
if not isinstance(st.get("pos"), dict):
return False
read.update(st)
return True
took = ctx.wait_for(served, 10)
ctx.check(took is not None, "/status served no head position within 10 s: the head's place cannot "
"go on record before the burn")
pos = read.get("pos") or {}
axes = read.get("homed_axes")
source = read.get("home_source")
referenced = isinstance(axes, int) and (axes & 3) == 3 and source == "manual"
ctx.evidence["head_at_start"] = {"pos": pos, "homed_axes": axes, "home_source": source,
"judged": referenced}
if not referenced:
ctx.log("the head's place rests on the operator's word at the ready gate (X and Y unreferenced: "
"homed_axes %s, home_source %s, pos %s)", axes, source, pos)
return
x, y = pos.get("x"), pos.get("y")
at_home = (isinstance(x, (int, float)) and isinstance(y, (int, float))
and abs(x) <= HOME_TOL_MM and abs(y) <= HOME_TOL_MM)
ctx.check(at_home, "the head is not at its home against the gantry stops: /status reads pos %s with X "
"and Y referenced by a manual home; home it there before the burn", pos)
ctx.log("the head is home on record: pos %s, X and Y referenced by a manual home", pos)
def preview_ok(ctx, wid): def preview_ok(ctx, wid):
"""The page's preview and the program for the burn are served.""" """The page's preview and the program for the burn are served."""
fc = ctx.forgectrl fc = ctx.forgectrl
@@ -267,9 +309,12 @@ def focus_window_ok(ctx, r, before):
"the button again at the arm, as the page asks.", "the button again at the arm, as the page asks.",
"Nothing else: the test answers every prompt itself and puts back the setting the " "Nothing else: the test answers every prompt itself and puts back the setting the "
"burn writes."], "burn writes."],
description="The focus burn as a fresh head runs it: the edge setting is cleared first, so " description="The focus burn as a fresh head runs it. Before anything starts, the head's "
"the burn starts from the bench reference's edge, while the lens window stays " "place is read from /status and recorded: judged at X0 Y0 when a manual home "
"the one the Lens travel check wrote (or the fallback). POST " "references X and Y, else left to the operator's word at the ready gate. The "
"edge setting is cleared, so the burn starts from the bench reference's edge, "
"while the lens window stays the one the Lens travel check wrote (or the "
"fallback). POST "
"/wiz/laser.focus/start is answered that the gantry stops are installed, " "/wiz/laser.focus/start is answered that the gantry stops are installed, "
"references the lens, takes the controller in loopback posture, is answered that " "references the lens, takes the controller in loopback posture, is answered that "
"the head is home and that the scrap is in the corner, and takes the thickness " "the head is home and that the scrap is in the corner, and takes the thickness "
@@ -328,6 +373,7 @@ def focus(ctx):
ctx.log("the controller could not be restarted on the settings as found: %s", e) ctx.log("the controller could not be restarted on the settings as found: %s", e)
ctx.ready("The focus burn: twelve lines on the scrap after a press. The bench presses when the " ctx.ready("The focus burn: twelve lines on the scrap after a press. The bench presses when the "
"button lights.") "button lights.")
head_at_home(ctx)
try: try:
with Restore(ctx, [EDGE_KEY] + LENS_WINDOW_KEYS): with Restore(ctx, [EDGE_KEY] + LENS_WINDOW_KEYS):
# A fresh head's focus: the edge unknown, so the burn runs from the # A fresh head's focus: the edge unknown, so the burn runs from the
+28
View File
@@ -290,6 +290,9 @@ class BurnRunTests(unittest.TestCase):
self.saved_root = os.environ.get("GF_SYSFS_ROOT") self.saved_root = os.environ.get("GF_SYSFS_ROOT")
os.environ["GF_SYSFS_ROOT"] = self.sysfs + "/" os.environ["GF_SYSFS_ROOT"] = self.sysfs + "/"
self.fake = helpers.FakeForgectrl().start() self.fake = helpers.FakeForgectrl().start()
# the head at its home against the gantry stops, X and Y referenced
# by a manual home (the fake's pos is X0 Y0 Z0)
self.fake.state["status"].update({"homed": True, "homed_axes": 7, "home_source": "manual"})
self.daemon = ScriptedDaemon(self.fake) self.daemon = ScriptedDaemon(self.fake)
self.poll = setup_dark.POLL_S self.poll = setup_dark.POLL_S
setup_dark.POLL_S = 0.01 setup_dark.POLL_S = 0.01
@@ -333,6 +336,10 @@ class BurnRunTests(unittest.TestCase):
self.assertNotIn("lens_hall_edge_z_mm", start) self.assertNotIn("lens_hall_edge_z_mm", start)
self.assertEqual((start["lens_stop_below_steps"], start["lens_stop_above_steps"]), ("14", "20")) self.assertEqual((start["lens_stop_below_steps"], start["lens_stop_above_steps"]), ("14", "20"))
self.assertEqual(run.evidence["result"]["emission"]["hv_max"], 610) self.assertEqual(run.evidence["result"]["emission"]["hv_max"], 610)
# the head's place on record before the start, judged at X0 Y0
self.assertEqual(run.evidence["head_at_start"],
{"pos": {"x": 0.0, "y": 0.0, "z": 0.0}, "homed_axes": 7, "home_source": "manual",
"judged": True})
# the witnesses read from here at every poll: each at its peak # the witnesses read from here at every poll: each at its peak
seen = run.evidence["emission_seen"] seen = run.evidence["emission_seen"]
self.assertEqual((seen["laser_on_max"], seen["hv_max"]), (118, 431)) self.assertEqual((seen["laser_on_max"], seen["hv_max"]), (118, 431))
@@ -429,6 +436,27 @@ class BurnRunTests(unittest.TestCase):
self.assertIn("the tube current never rose", str(cm.exception)) self.assertIn("the tube current never rose", str(cm.exception))
self.assert_found() self.assert_found()
def test_a_head_off_its_home_fails_before_any_start(self):
# X and Y referenced by a manual home, and the head 12.5 mm from
# the stops: nothing starts, no controller lever is touched.
self.fake.state["status"]["pos"] = {"x": 12.5, "y": 0.0, "z": 0.0}
with self.assertRaises(Failed) as cm:
self.run_test("setup.focus")
self.assertIn("not at its home", str(cm.exception))
self.assertEqual(self.daemon.order, [])
self.assertEqual(self.daemon.lever_posts(), [])
self.assert_found()
def test_an_unreferenced_head_runs_on_the_operators_word(self):
# A fresh controller's counters-only position places nothing: the
# read is recorded, not judged, and the burn runs.
self.fake.state["status"].update({"homed": False, "homed_axes": 4, "home_source": "startup",
"pos": {"x": 12.5, "y": 0.0, "z": 0.0}})
run = self.run_test("setup.focus")
self.assertEqual(run.evidence["head_at_start"]["judged"], False)
self.assertEqual(run.evidence["head_at_start"]["home_source"], "startup")
self.assertEqual(self.daemon.order, ["laser.focus"])
def test_a_burn_the_test_itself_never_saw_fails_and_still_restores(self): def test_a_burn_the_test_itself_never_saw_fails_and_still_restores(self):
# The burn's result reports a lit burn, and the test's own reads # The burn's result reports a lit burn, and the test's own reads
# of the two witnesses never leave zero: the burn is judged on # of the two witnesses never leave zero: the burn is judged on