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Cover both dose models explicitly now that density is the default
grblHAL-glowforge 03d70e0, pinned here, makes density the shipped model and $35 the density floor at 10. Every analog session in the stream harness now selects its model rather than inheriting it: without that the flip would have quietly turned them into density runs and taken the analog fallback's coverage with them. laser.power-floor carries the new floor and its PWMSAR minimum, and its description no longer describes $35 as a duty floor. All ten stream sessions pass on the new defaults, with the analog duties shifting exactly as the floor predicts - min_value 12, gradient 0.115 - along with both C harnesses and the lifecycle harness. Recorded in BRINGUP and the campaign log, including what the defaults rest on and what they do not: the seven ladders ran at F300 and F100 at constant power, so production feeds, M4 into corners and the raster path remain unproven on hardware.
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+21
-12
@@ -203,9 +203,9 @@ spindle PWM is precomputed to a period of exactly 127, so computed values ARE
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power bytes (`$30` default 1000 → S1000 = 127).
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**Dose model.** `laser_power_model` in the shared machine config selects how
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the shipper renders the per-segment value the core computes: `analog` (the
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default) ships it as a power byte, `density` pins the duty at full and
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modulates the FIRE bit instead - a base period of `laser_pulse_ticks`
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the shipper renders the per-segment value the core computes: `density` (the
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default) pins the duty at full and modulates the FIRE bit, `analog` ships the
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value as a power byte instead - a base period of `laser_pulse_ticks`
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(default 20 = 710 us at 28160 Hz, the factory's ~1.43 kHz) whose on-count is
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dithered between adjacent integers with the remainder carried, so densities
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finer than one tick per period average out. The model is selected per arm
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@@ -221,7 +221,10 @@ ticks. The debt is conserved, so the average density is unchanged: at level
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2 the stream goes from 444 one-tick bursts to 147 three-tick bursts, same
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density to four decimals. Under this model `$35` stops being a duty floor
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and becomes a density floor - the control that maps S onto the band that
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does useful work, which is what the factory does with its own scale. Structurally the model is a
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does useful work, which is what the factory does with its own scale. It
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ships at 10, putting a commanded 1 % at 10.2 % density; **selecting `analog`
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means raising it to ~16**, the duty this tube lases at, and the arm warns on
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either mismatch (a zero floor under density, a sub-lasing one under analog). Structurally the model is a
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mask on the core's fire state and never a source of one, so emission stays
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exactly where the core commanded it.
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@@ -1138,14 +1141,20 @@ Open items only. Anything closed is in `CAMPAIGN-LOG.md`.
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onto that band, which is what the factory does and what `$35` is under
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this model.
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Owed: the shipping defaults. The model, the minimum pulse and the
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scale are all proven on hardware, but `laser_power_model` still
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defaults to `analog`, so nothing of this reaches a machine until the
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key is set. Flipping the default means `$35` must move with it - 16 is
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the analog duty floor, 10 is the density floor, and the wrong pairing
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is a dead band either way - and it wants one real job at a production
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feed first: every ladder here ran at F300 or F100, where dose per
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millimeter is generous, and no raster has run at all.
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**The defaults are flipped:** `laser_power_model` defaults to `density`
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and `$35` to 10, the density floor, so a stock machine runs the model
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and a commanded 1 % marks. The analog path remains as `laser_power_model
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= analog`, and a machine switched to it must raise `$35` to ~16 or low
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S lands in the duty dead band; the arm warns on either mismatch.
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Owed: validation at production feeds. Every ladder behind these
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defaults ran at F300 or F100, where dose per millimeter is generous and
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the power is constant - none of them exercised M4's velocity scaling
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into corners, a real sender's level changes, or the raster path, which
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has not run at all. The arithmetic says dotting will not be the
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problem (at 10 % density the pulse interval is 1.07 ms, which at
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2000 mm/min is 35 um against a ~200 um spot), but that is reasoning,
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not a cut.
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For reference, the factory maps its whole 1-100 power
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scale onto density 18.9-79.5 % (fit from the three captures; Full Power
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+29
-6
@@ -3042,12 +3042,35 @@ level real pulses, the minimum pulse to keep them strikeable, and the floor to
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put the user's range on the band that works — the same three pieces the
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factory uses, arrived at from this bench's own measurements.
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Owed: the shipping defaults. `laser_power_model` still defaults to `analog`,
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so none of this reaches a machine until the key is set, and `$35` must move
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with the model (16 is the analog duty floor, 10 the density floor; the wrong
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pairing is a dead band either way). Both want one real job at a production
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feed first — every ladder here ran at F300 or F100, where dose per millimeter
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is generous, and no raster has run at all.
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### The defaults flipped
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`laser_power_model` now defaults to `density` and `$35` to 10, so a stock
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machine runs the model and a commanded 1 % marks. The analog path stays as an
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explicit `laser_power_model = analog`.
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The two settings are coupled and the pairing matters: `$35` is a **density**
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floor under the shipped model and a **duty** floor under the fallback, wanting
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~10 and ~16 respectively, and the wrong pairing is a dead band in either
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direction. The arm warns on both mismatches — a zero floor under density,
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where the bottom of the S range asks for pulses too far apart to re-strike,
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and a sub-lasing floor under analog.
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Test-side consequences worth noting, since the default reaches into the
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harness: every analog session in `laser_stream_test.py` now selects its model
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explicitly rather than inheriting it, or the flip would have silently turned
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them into density runs and taken the analog fallback's coverage with them.
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`laser_arm_test` asserts the inverse of what it used to — no config key now
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means density — and `laser.power-floor` carries the new floor and its
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PWMSAR minimum. All ten stream sessions, both C harnesses and the lifecycle
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harness pass on the new defaults; the analog duties shift exactly as the new
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floor predicts (min_value 12, gradient 0.115).
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Owed: validation at a production feed. Every ladder behind these defaults ran
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at F300 or F100 at constant power, so none of them exercised M4's velocity
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scaling into corners, a real sender's mid-run level changes, or the raster
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path, which has not run at all. The arithmetic says dotting will not be the
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problem — at 10 % density the pulse interval is 1.07 ms, 35 µm at
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2000 mm/min against a ~200 µm spot — but that is reasoning, not a cut.
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## Superseded status notes
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